Automatic grouting assembly line for hand mold manufacturing and hand mold manufacturing method

[0037] Example 1

[0038] See Figure 1 - Figure 11 The present invention provides a technical solution: the hand mold creates the automatic grouting pipeline, including the first conveying line 1 and the second conveyor line 2, and one end of the first conveying line 1 is provided with a circular rotary wheel motor 3, The first conveying line 1 is fixedly provided with a circular wheel 4, and the circular rotary wheel motor 3 is connected to the circular wheel 4 through the chain, and one end of the second conveying line 2 is provided with square. The wheel drive 5 is fixed to the second conveying line 2, and the square wheel motor 5 is connected to the square wheel 6 through the chain, the first conveying line 1 and the A first drying chamber 7 is fixed between the second conveying line 2, and the top of the first drying chamber 7 is fixedly provided with a mud storage box 8, and one side surface of the first drying chamber 7 is fixed. The slurry gun 9, the mud storage box 8 is in communication with the grout gun 9, and the first conveying line 1 is fixed to the second conveying line 2 having two sets of handling mechanisms 10.

[0039] In the present embodiment, it is preferable that a plurality of sets of shaft flow blower 11 are provided in the first drying chamber 7, and the first drying chamber 7 is provided with a heat transfer conduit 12, the heat transfer pipe 12 Connecting a hot air outlet 13.

[0040] In this embodiment, it is preferable that the outer side surface of the first drying chamber 7 is fixedly provided with an electric heater switch 14.

[0041] In the present embodiment, it is preferable that the bottom communication of the mud storage tank 8 is provided with a mud pipe 15, and a 160 spot filter screen 16 is provided between the joints of the mud pipe 15 and the mud storage tank 8. The other end of the mud pipe 15 is in communication with the grout gun 9, and the grunge gun 9 is transmitted provided with a cylinder 17, and the bottom symmetry of the agglomerate gun 9 is provided with a black dot electronic eye sensor 18, The two sides of the injection gun 9 are configured to have a probe 19, and the outer side of the probe 19 is provided with a stroke switch sensitive controller 20, and a side electrical connection of the grout gun 9 is grouting. Switch 21.

[0042] In the present embodiment, it is preferable that the two sets of conveyance mechanisms 10 each include mounting frame 22, a rail motor 23, and a sliding rail 24, and the sliding rail 24 is fixedly mounted on the mounting frame 22, the rail motor 23 Sliding is placed on the sliding track 24, and a controller arm 25 is provided in the inner side of the mounting frame 22, and the inner side of the other set of mounting frames 22 is provided with a conveyance arm 26.

[0043] In the present embodiment, it is preferable that the slurry arm 25 and the carrier arm 26 are provided with a mud recovery tank 27.

[0044] In this embodiment, it is preferable that one side of the control slurry arm 25 is fixed to the mounting frame 22.

[0045] In the present embodiment, it is preferable that the flow water wire controller mechanism includes a support frame 001, a grout 1002, and a PLC controller 018, and the outer side of the support frame 001 is provided with a grout 1002, the bottom of the support frame 001. The end is fixed having a bottom plate 003, and both ends of the bottom plate 003 have a first slide 004 having a first driving mechanism 006 and a second drive mechanism 007, respectively, the first drive mechanism 006, respectively. The upper end of the drive mechanism 006 slides a first support rod 008, and the first support rod 008 extends to the upper end of the bottom plate 003 fixed a wheel 009, and the upper end of the second drive mechanism 007 slides a second strut 011. And the second support rod 011 extends to the outer end of the bottom plate 1003 fixed having a square plate 012, and the internal upper end of the support frame 001 is fixed to the support plate 013, and the internal portion of the support plate 013 is provided with a second slide 014, which is provided. The third drive mechanism 005 is provided inside the second slide 014, and the lower end of the third drive mechanism 005 is connected to a controller arm 015, and an electronic eye sensor 020 is provided on both sides of the inside of the slurry arm 015. Both sides of the inner side of the support frame 001 have a black dot electronic eye sensor 019, the black dot electronic eye sensor 019, and the output end of the electronic eye sensor 020 and the input terminal of the PLC controller 018, and the PLC controller The output of 018 is electrically connected to the grout 1002, the third drive mechanism 005, the first drive mechanism 006, the second drive mechanism 007, and the controller arm 015, and the upper end of the bottom plate 003 is provided with a recovery cell 016; The lower end of the recovery pool 016 is connected to the catheter 017, and the lower end of the conduit 017 extends to the lower end, and the inside of the recovery tank 016 is provided with a filter plate 021, and both ends of the filter plate 021 are fixedly secured. 022, one end of the connector 022 is fixed to a rubber column 023, and the inner wall of the recovery cell 016 is opened with a card slot 024 that matches the rubber column 023; the upper and lower ends of the card slot 024 fixed a finite card block. 025, the limit card block 025 is coupled to the rubber column 023 side wall; between the first support rod 008 and the roulette 009, a first rotator 010 is provided, the PLC controller 018 and the first rotation A 010 signal connection; the third drive mechanism 005 includes a drive motor located at one end of the support plate 013, the drive shaft bearing of the drive motor extends the inside of the second slide 014, and the drive is connected to a screw, the screw The other end is coupled to the inner wall bearing of the second slide 014, and the surface of the screw is provided with a threaded barrel, and the controller arm 01 is fixedly coupled by a threaded cartridge; the controlled slurry arm 015 includes a connection fixed at the lower end of the threaded barrel. The first electric telescopic rod is fixed to both ends of the plate and the bottom side of the connecting plate, and the bottom end of the first electric telescopic rod is fixedly coupled, and the two moving lever is connected to the second rotator. Second electric telescopic Rod, one end of the second electric telescoping rod fixed a controlled jig; first pass the black dot electronic ophthalmic light sensor 019, the electronic eye sensor 020 controls the third drive mechanism 005, the first drive 018, the first drive The mechanism 006, the second drive mechanism 007 works in combination with the work of the controller arm 015, completes the control of the model, realizes the full automatic control, saving manpower, and has a high work efficiency; the rubber card fixed at both ends of the filter plate 021 The column 023 seals the card slot 024, which is within the recovery pool 016, is filtered to filter impurities inside the mud, preventing the blockage of the catheter 017 from being blocked, and facilitates the disassembly of the filter plate 021, and is easy to clean the upper end of the filter plate 021. Increase the filtering effect.

[0046] In this embodiment, it is preferable that the hand mold manufacturing drying mechanism includes a second drying chamber 101, and the second drying chamber 101 is fixed, and the first heat transfer pipe 102 is fixed. The first heat transfer pipe 102 The end is fixed with a second heat transfer pipe 103, and one side surface of the second heat transfer pipe 103 is provided with an isometric distribution of heat dissipation port 105; the second drying chamber 101 side inner wall rotation is equidized distribution The rotating shaft 109 corresponding to the heat dissipation port 105, the end rotation of the rotating shaft 109 is adjusted having a fixed sleeve 110, and both sides of the fixed sleeve 110 obtains a fixed block 111, one side surface of the fixing block 111. The fan blade 104 is fixed; one side surface of the fixed sleeve 110 secures the slider 112 corresponding to the fixed block 111; one side surface of the fixing block 111 opens a symmetrical slider 112. The chute 113, the slider 112 is inserted with the chute 113, and the outer wall of the fixed block 111 is threaded with a bolt 114; one side surface of the slider 112 is threaded with a bolt 114. The snaps 115 are engaged, the end of the bolt 114 is in the interior of the threaded card groove 115; the inner wall of the second drying chamber 101 fixes a heating resistor wire 106 corresponding to the heat dissipation port 105, the second The outer wall of the drying chamber 101 is fixedly stored, the heating resistor wire 106 being attached to the battery connection; the rear surface of the second drying chamber 101 is provided with a vent 107 corresponding to the fan blade 104. The inside of the vent 107 is fixedly fixed to the dust mesh 108; the surface of the dust net 108 is opened with a uniformly distributed filter, the filter hole is a hexagon; the surface of the fan leaf 104 is opened. The through hole distributed, the through hole is circular; through the set of seafloer blade 104, it is effective to avoid natural dryness when the model is complete, so that there is a problem that the grouting and low work efficiency are low. It can be easily and fast, and the model is dried, and then the device has improved the drying efficiency of the model to improve the model of the model; through the set bolts 114, it effectively avoids the use of the device for a long time. The surface of the fan blade 104 is subject to a certain degree of wear, resulting in a reduction of the drying efficiency of the model, can be easily and fast, and the damaged fan blade 104 is disassembled, and the replacement is maintained, which will ensure the drying effect of the fan blade 104 on the model. .

[0047] Example 2

[0048] The manufacturing method of the hand mode includes the following steps:

[0049]S1. The slurry passes through the diaphragm pump into the mud storage box 8 on the pipeline through the pipeline through 160 vapor filter screen 16, and prepare the grout;

[0050] S2. When the model goes to the grouting area, the black dot electronic sensitive controller 18 is rotated to the slurry position in the model, and the circular rotary disk 4 is photolithographic. Stop rotation;

[0051] S3. Determines the lower position height of the grouting gun 9 by the electronic eye sensor 28, and controls the position of the grout gun into the model by the electronic eye sensor 28 to enter the model, and provide the pilot of the grout gun 9 to rise and fall by the cylinder 17. The opening and closing of the grout gun 9 is operated by the cylinder 17 operation to control the opening and closing of the grout gun 9;

[0052] S4. The slurry flow rate when setting the grouting time and the grouting of the grouting switch 21;

[0053] S5. The two conductive probe 19 is mounted at the desired gauge level, so that the two conductive probe 19 is the same as the height position of the desired mud liquid, in contact with the two conductive probe 19 When it goes to the mud, the conductive circuit is formed, the probe 19 is electrically conductive, and the grout stops;

[0054] S6. Under the action of the circular rotary wheel motor 3 to move the circular wheel 4 by the chain, the mud-filled model is conveyed to the controlled area by rotatable circular wheel 4;

[0055] S7. By the black point of the black dot, the eye-sensitive controller 18 senses the black point on the model, the model is positioned, the circular wheel 4 stops rotation; after the positioning is completed, the decrease in the controller arm 25 is controlled by the electronic eye sensor 28, by handling The robot of the arm 26 is sandwiched, and the two controller arm 25 moves simultaneously, the misalignment is stopped; the robot of the conveyance arm 26 is rotated 180 degrees in the direction of clockwise, and the excess slurry in the model is poured into the mud recovery cell. In the case of the control, the controller is completed, the controller arm 25 moves the model to continue to right; when the model is transported to the non-rotatable square rotary disk 6 controlled by the square wheel motor 5, the model is confirmed by black dot electronic eye sensor 18. Place the position, the robotic manipulator loosening of the conveyance arm 26, the carriage 26 rises;

[0056] S8. In the square wheel motor 5, the mold is controlled under the action of the square wheel 6 by the chain, and the model is controlled by the non-rotatable square wheel 6 to the slab region; the mold, the mold, the semi-finished product Removing, the bonding of the base, the cleaning of the model after the fence, the operation of the bundled model, after cleaning the model, place the model opening after the slam, on the square wheel 6, ready to enter the first drying room 7;

[0057] S9. Using the kiln 10 to enter the first drying chamber 7 on the pipeline through the heat transfer pipe 12, so that the hot air outlet 13 is facing the model;

[0058] S10. Under the action of the square wheel 6 moves by the chain, the square wheel 6 is moved, and the billed model is transported to the model handling area, when the model is transferred to the handling area, two black dot electro-eye The photosensitive controller 18 is photologous to the black dot, the positioning model, and the transport arm 26 begin to fall. When it is lowered to the model set position, the electronic eye sensing controller 28, which is provided above the robot of the transport arm 26, and the model position. , The conveying arm 26 begins to step up the model, move the model, transported above the circular wheel 4, the transport arm 26 begins to fall, and when the model is lowered to the circular wheel 4, the electronic eye sensor 28 is photolithography to the model The handling arm 26 loosen the model, rising and returned to the square wheel 6 position;

[0059] S11. After the model is transported to the circular wheel 4, the mold is again entered the wire first drying chamber 7 under the circular rotary wheel 4 by the chain, the model is moved by the chain. After drying the system, as the circular wheel 4 is operated to the grouting area, the grout is completed, and the lower grout is prepared.

[0060] In the present embodiment, it is preferable, and further includes the step of: mounting an electronic eye sensor 28 in the chain of the circular disc 6 and the chain of the circular wheel 4, in the display position of the model, the model is deviated, and It is confirmed by the electronic ophthalmic light controller 28, transmitting alarm signal, and notifies the process of issuing a problem.