Unlock instant, AI-driven research and patent intelligence for your innovation.

Soft magnetic powder, soft magnetic powder heat treatment method, soft magnetic material, dust core, and dust core manufacturing method

A heat treatment method and powder magnetic core technology are applied in the fields of magnetic materials, magnetic cores/yokes, inductors/transformers/magnets, etc., which can solve the problems of easy reduction of saturation magnetization and achieve maintenance of saturation magnetization and excellent electric current. The effect of insulation

Active Publication Date: 2021-04-09
DOWA ELECTRONICS MATERIALS CO LTD
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, if the aforementioned measures to reduce eddy current loss are taken, the saturation magnetization is likely to decrease due to the increase of non-magnetic components.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Soft magnetic powder, soft magnetic powder heat treatment method, soft magnetic material, dust core, and dust core manufacturing method
  • Soft magnetic powder, soft magnetic powder heat treatment method, soft magnetic material, dust core, and dust core manufacturing method
  • Soft magnetic powder, soft magnetic powder heat treatment method, soft magnetic material, dust core, and dust core manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0135] The FeSiCr alloy powder 1 obtained in Comparative Example 1 was heated to 800°C at a heating rate of 10°C / min in a nitrogen atmosphere containing 100 ppm of oxygen using a furnace, and heat-treated at 800°C for 960 minutes to obtain FeSiCr alloy powder 3. For this alloy powder 3, using the same method as Comparative Example 1, the composition (the amount of Fe, Si, Cr and oxygen content), particle size distribution, BET specific surface area, tap density, powder compact resistance and magnetic properties were obtained, Furthermore, X-ray diffraction (XRD) measurement and ESCA analysis were performed. The results are shown in Table 2 and Table 3 below. In addition, the results of ESCA analysis (ratio of the atomic concentration of Si and Fe up to a depth of 300 nm) are shown together with the results of Comparative Example 1 in figure 1 .

Embodiment 2

[0137] For the FeSiCr alloy powder 1 obtained in Comparative Example 1, using the same furnace as in Example 1, in a nitrogen atmosphere containing 100 ppm of oxygen, it was heated to 500° C. at a rate of temperature increase of 10° C. / min, and 960 minutes at 500° C. Heat treatment to obtain FeSiCr alloy powder 4 . For this alloy powder 4, using the same method as Comparative Example 1, the composition (the amount of Fe, Si, Cr and oxygen content), particle size distribution, BET specific surface area, tap density, powder compact resistance and magnetic properties were obtained, Furthermore, X-ray diffraction (XRD) measurement and ESCA analysis were performed. The results are shown in Table 2 and Table 3 below.

Embodiment 3

[0139] For the FeSiCr alloy powder 1 obtained in Comparative Example 1, using the same furnace as in Example 1, in a nitrogen atmosphere containing 100 ppm of oxygen, it was heated to 800° C. at a rate of temperature increase of 10° C. / min, and 20 minutes at 800° C. Heat treatment to obtain FeSiCr alloy powder 5 . For this alloy powder 5, using the same method as Comparative Example 1, the composition (the amount of Fe, Si, Cr and oxygen content), particle size distribution, BET specific surface area, tap density, powder compact resistance and magnetic properties were obtained, Furthermore, X-ray diffraction (XRD) measurement and ESCA analysis were performed. The results are shown in Table 2 and Table 3 below.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
specific surface areaaaaaaaaaaa
densityaaaaaaaaaa
Login to View More

Abstract

This soft magnetic powder comprises a Fe alloy containing Si, wherein the soft magnetic powder contains 0.1-15 mass% of Si, and the ratio (Si / Fe) of the atomic concentration of Si and the atomic concentration of Fe at a depth of 1 nm from the particle surface of the soft magnetic powder is 4.5-30.

Description

technical field [0001] The invention relates to soft magnetic powder, a heat treatment method for the soft magnetic powder, a soft magnetic material, a powder magnetic core and a manufacturing method for the powder magnetic core. Background technique [0002] Magnetic components having powder magnetic cores such as inductors are mounted in electronic equipment. In electronic equipment, high frequency is required for high performance and miniaturization, and accordingly, powder cores constituting magnetic components are also required to cope with high frequency. [0003] Powder magnetic cores are generally produced by compounding soft magnetic powder with, if necessary, a binder such as resin, followed by compression molding. When an AC magnetic flux flows through the dust core, a part of the energy is lost and heat is released, which poses a problem for electronic equipment. This magnetic loss consists of hysteresis loss and eddy current loss. In order to reduce the hyste...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22F1/00B22F3/00C22C38/02C22C38/34H01F41/02H01F1/147H01F1/22H01F1/26H01F27/255
CPCH01F3/08H01F1/14766H01F1/26H01F41/0246C22C2202/02C22C33/0264B22F2009/0828B22F1/05B22F2207/07B22F2999/00B22F1/07B22F2201/03B22F5/106B22F1/10B22F2998/10B22F3/02B22F3/10B22F3/105C22C38/02H01F1/147H01F27/255H01F41/02B22F2301/35B22F2304/10H01F1/14741
Inventor 河内岳志增田恭三井上健一
Owner DOWA ELECTRONICS MATERIALS CO LTD