A spinning component for polyester fiber and its assembly device and method

A technology of components and sand cups is applied in the field of spinning components for polyester fibers and their assembling devices, which can solve the problems of affecting product quality, unguaranteed assembly quality, and floating silk, etc., and achieves good melt dispersion uniformity, Consistent residence time and good melt flow

Active Publication Date: 2021-09-24
JIANGSU DELI CHEM FIBER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The DIO spinning assembly not only has a better filtering effect, but also must be well sealed between each assembly in the two areas. If one assembly is loose, when spinning and filtering the melt, there will be a filter effect of the melt in the two filter chambers. Different, the pressure difference in the same ingot assembly is relatively large, resulting in uneven fiber cross-section thickness, and in severe cases, it will also cause abnormalities such as slurry leakage, floating yarn, and finished silk wool, which seriously affects product quality.
In the DIO spinning assembly device of the prior art, a sealing ring is used to seal between the outer bottom of the sand cup and the spinneret to improve the reliability of the seal, but the contact surface between the outer bottom of the sand cup and the spinneret is not provided. The filter screen, the boss, and the sealing ring are easily deformed and dislocated under the extrusion of external force, and the sealing effect cannot be achieved. The melts in the two chambers are mixed with each other, and the melt filtering effect is not good; the bottom of the inner chamber of the sand cup is equipped with a round hole As a melt channel, there is no guide hole for buffering the melt, which has a poor diversion effect on the melt; there is no spring retaining ring between the upper cover of the component and the fastening ring, and it is easy to loosen between the components, which affects the filtration of the melt Effect; in the assembly process of the DIO spinning assembly, as the fastening ring that fastens all the components of the DIO spinning assembly in the body, it plays an important role. The existing assembly technology scheme is to put the circular clasp Insert the fastening ring into the fastening ring, and fasten the fastening ring in the upper port of the component through the handle operation. This method is prone to uneven force between the components in the component during manual operation, resulting in loosening and affecting the melt filtering effect. Abnormal fiber cross-sections, etc., cannot guarantee normal production, and the efficiency is low, the loss of consumables is large, and the assembly quality cannot be guaranteed

Method used

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  • A spinning component for polyester fiber and its assembly device and method
  • A spinning component for polyester fiber and its assembly device and method
  • A spinning component for polyester fiber and its assembly device and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0080] An automatic integrated device that uniformly stabilizes the internal pressure of components, such as Figure 8 As shown, including fixed table top, driving mechanism I, driving mechanism II, fixing mechanism, positioning mechanism and PLC controller;

[0081] Drive mechanism 1 comprises cylinder 22, ascending electromagnetic valve 29, descending electromagnetic valve 33 and table top fixed mount 21; The inner body of cylinder 22 is fixed on the table top fixed mount 21; The outer body of cylinder 22 is slidably connected with table top fixed mount 21; The outer body is connected with the ascending solenoid valve 29 and the descending solenoid valve 33; wherein, the connection between the outer body of the cylinder 22 and the table fixing frame 21 by a sliding mechanism means that the table fixing frame 21 is composed of a beam and columns at both ends thereof, and the columns are fixed On the fixed table; the upper inner side of the column on both sides of the table fi...

Embodiment 2

[0088] The assembly method of DIO spinning assembly for polyester fiber is assembled by adopting an automatic integrated device for uniformly stabilizing the internal pressure of the assembly in Example 1. The specific steps are:

[0089](1) Assembling the sand cup 4: First, put the cleaned single-layer coarse metal mesh sheet 13 and the three-layer aluminum edged filter mesh sheet 12 in the two chambers of the sand cup 4 in sequence, and then put the aluminum Quality extrusion ring 11, use the pressure of 35MPa to seal the mesh and extrusion ring 11 on the step at the bottom of the sand cup 4 and the sand cup 4 at the cup wall; For good filter sand 10, flatten the sand with a double-half-moon flat sander, then place a single-layer fine metal mesh 9 and compact 6 on the filter sand 10, and finally, evenly inlay the sealing ring 8 on the compact 6 Between the sand cup 4 wall and the sand cup 4, the assembled sand cup 4 is obtained; the pressure of 35MPa is to place the device w...

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PUM

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Abstract

The invention relates to a spinning component for polyester fiber and its assembly device and method. The spinning component includes a component body, and inside the component body are: fastening ring, limit pin, upper cover, sand cup set, spot welding net, sealing gasket, positioning pin I and spinneret; the sand cup kit includes the sand cup and the briquetting block, sealing ring, single-layer net, filter sand, extrusion ring, edge-wrapped mesh and single-layer coarse Mesh; there is a spring retaining ring between the fastening ring and the upper cover, and the fastening ring buckles the spring retaining ring on the upper cover; the shape of the spring retaining ring is "C", and the inner side of the "C"-shaped opening There are two concave cavities on the outer bottom of the sand cup, and bosses are arranged around the two concave cavities, and continuous grooves are arranged on the upper surface of the bosses. An automatic integrated device that uniformly stabilizes the internal pressure of the component is used in the assembly of a spinning component for polyester fiber of the present invention, which ensures that the melt stays in the component body for a consistent time, the melt has good fluidity, and each spinneret The temperature difference on the board surface is small.

Description

technical field [0001] The invention belongs to the technical field of spinning components, and relates to a spinning component for polyester fibers and an assembly device and method thereof. Background technique [0002] As the core component of polyester fiber spinning, the spinning assembly is to finely filter the polymer melt metered by the metering pump to remove mechanical impurities and condensed particles, fully mix and homogenize the melt, and pass it under a certain pressure. The spinneret has micro holes and is extruded to form primary fibers. Generally, different pressures can be selected according to different specifications of polyester fibers to extrude into fibers. [0003] In recent years, with the continuous progress of the chemical fiber industry in terms of manufacturing capacity, technical equipment, variety development and product quality, "new synthetic fibers" are developing in the direction of large-capacity, ultra-fine and differentiated functional ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01D4/00D01D1/09D01D1/10
CPCD01D4/00D01D1/106D01D1/09Y02P70/62
Inventor 赵金广吴立平王雨生张铁钢倪凤军郭建洋
Owner JIANGSU DELI CHEM FIBER CO LTD
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