Die-forging forming die and method for ultra-large square elbow

A right-angle elbow and forming die technology, which is applied in the direction of manufacturing tools, forging/pressing/hammer devices, forging/pressing/hammering machinery, etc., can solve the problem of increasing pollutant emissions, affecting product performance and quality, and large energy consumption and other problems, to achieve the effect of small machining amount, saving free forging, upsetting, drawing and compaction process, and uniform composition

Active Publication Date: 2021-05-11
CHINA FIRST HEAVY IND +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006]The problem solved by the present invention is that in the prior art, the cost is high and the manufacturing cycle is long in the manufacturing process of the main pump taking over by die-casting steel ingots through the free forging process. High energy consumption, increased pollutant emissions, affecting at least one aspect of the final performance quality of the product

Method used

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  • Die-forging forming die and method for ultra-large square elbow
  • Die-forging forming die and method for ultra-large square elbow
  • Die-forging forming die and method for ultra-large square elbow

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Embodiment Construction

[0037] The manufacturing method of the main pump connection in the prior art generally includes: smelting→ingot casting→free forging forming→rough machining→quenching and tempering heat treatment→semi-finishing→flaw detection→finishing. Steel ingots, hot sent to the forging plant, press the jaws, cut off the waste at the bottom of the ingot, because the thickness of the forgings is thick, in order to ensure the forging ratio of the core, to make the internal shrinkage defects of the forgings forged, two times of upsetting and drawing are required, and The ratio of single upsetting and drawing must be greater than 2. After two times of upsetting and drawing, the front end of the forging is blanked flat, square and rounded to make the main pump takeover blank.

[0038] However, in the above-mentioned manufacturing methods, on the one hand, the smelting and pouring time of die-casting steel ingots is long, the forging fires are many times, and the forging heat preservation time is...

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Abstract

The invention provides a die-forging forming die and method for an ultra-large square elbow, and belongs to the technical field of die-forging forming. The die-forging forming die for the ultra-large square elbow comprises a first die used for die-forging forming and a second die used for in-die upsetting blank making; the first die comprises a bottom die, an upsetting rod and a punching rod; a die-forging impression matched with a square elbow blank material in outline shape is arranged in the bottom die; the upsetting rod is used for stretching into the die-forging impression to conduct in-die upsetting; the punching rod is used for stretching into the die-forging impression to conduct punching operation; the bottom die comprises an outer die, an inner die and a side plug matched with the inner die; the side plug is embedded in the end of the inner die; and the inner die and the side plug are sleeved with the outer die. According to the die-forging forming die and method, the product quality level, the quality stability and the material yield of square elbow forged pieces can be increased, the service stability of the forged pieces is greatly improved, and the service life of the forged pieces is greatly prolonged.

Description

technical field [0001] The invention relates to the technical field of die forging, in particular to a die forging die for a super-large right-angle elbow and a die forging method. Background technique [0002] As my country's energy demand increases year by year, nuclear power, as a clean energy source, has achieved rapid development in recent years. Small nuclear power reactors have the advantages of small initial investment and short manufacturing cycle. The main pump connecting pipe forging is a right-angle elbow forging connecting the pressure vessel and the main pump. It is oversized and complex in shape, making it difficult to manufacture. [0003] The main pump nozzle manufacturing method in the prior art generally uses die-cast steel ingots to manufacture the main pump nozzle through the free forging process, but there are the following defects: [0004] On the one hand, the smelting and pouring of die-cast steel ingots takes a long time, which increases the number...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J13/02B21J5/00B21J5/08B21J5/02
CPCB21J13/02B21J5/002B21J5/08B21J5/02
Inventor 周岩王宝忠刘凯泉刘春海刘颖刘强李福海温瑞洁
Owner CHINA FIRST HEAVY IND
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