Method for designing open-type architecture flow production line supporting plug and play of equipment

A plug-and-play technology that supports equipment and is applied in design optimization/simulation, calculation, data processing applications, etc. It can solve problems such as increased difficulty in process stability, low specificity, and impact on production efficiency, and achieves scalability and ease of use. , to solve the effect of high cost and high reliability

Pending Publication Date: 2021-06-15
GUANGDONG UNIV OF TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

As we all know, only a single variety, large batches, special equipment, stable process, and high efficiency can form economies of scale; on the contrary, multi-variety, small batch production, low specificity of equipment, and frequent adjustments in the case of similar processing forms Tooling and fixtures, the difficulty of process stability increases, and production efficiency is bound to be affected
The current manufacturing plant is not flexible enough, the flexibility is very low, and there is no way to deal with the changing environment to adapt to the new customized / personalized product supply
Specifically, multiple changes in the production sequence cannot be tolerated; sometimes reconfiguration during the manufacturing process may be required

Method used

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  • Method for designing open-type architecture flow production line supporting plug and play of equipment

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Embodiment 1

[0024] Such as figure 1 As shown, this embodiment discloses a method for designing an open architecture assembly line that supports plug-and-play equipment, and the method mainly includes the following steps:

[0025] Step S1: Receive the order request, if it is an old product, continue to use the old production line for production. In the case of a new product order, the feature requirements are extracted from the new product order for input into the system.

[0026] Step S2: Analyze the process required to produce the new product, and compare the difference between the new and old production lines according to the feature format extracted above. Judge whether it is necessary to build a new production line, and take the next step according to the judgment result.

[0027] Step S3: Prepare relevant equipment according to the requirements of the newly added process.

[0028] Step S4: Install the equipment prepared in the previous step in advance, install the independent manu...

Embodiment 2

[0039] This embodiment provides an open architecture assembly line design that supports plug-and-play equipment, and its design principles are as follows:

[0040] The open-architecture assembly line that supports plug-and-play equipment consists of an open-architecture machine tool. The improvement of reconfigurable capability brought by open architecture means that such reconfigurable manufacturing equipment (including reconfigurable elements, parameters and components) needs to be modeled. When the production plan changes and the production line needs to be adjusted, the machine tool equipment can be converted to quickly form a production line that can adapt to the new production plan. In short, an open-architecture production line that supports plug-and-play equipment is composed of independent, upgradable and exchangeable open-architecture machine tools. The open structure machine tool equipment is composed of independent, upgradeable and exchangeable modules.

[0041] ...

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Abstract

The invention discloses a method for designing an open-type architecture flow production line supporting plug and play of equipment, and the process basis of the open-type architecture flow production line provided by the method is a grouping technology (a technology of classifying into groups according to a certain criterion, and processing objects in the same group by adopting the same method so as to improve benefits). The technical process is determined according to grouped machining objects, and adaptive storage and transportation systems for materials such as numerical control machining equipment and workpieces and tools are selected and controlled by a computer. Therefore, automatic adjustment can be achieved, batch efficient production of various workpieces within a certain range can be achieved, and products can be changed in time to meet market requirements. The method has two functions of processing and manufacturing and partial production management, so that the production benefit can be comprehensively improved.

Description

technical field [0001] The invention relates to the technical field of assembly line design, in particular to an open architecture assembly line design method that supports plug-and-play equipment. Background technique [0002] More and more individual requirements in products require manufacturing systems to be highly flexible to adapt to changes. Human society has higher and higher requirements on the function and quality of products, the cycle of product replacement is getting shorter and shorter, and the complexity of products is also increasing. The traditional mass production method has been challenged. In mass production, flexibility and productivity are at odds with each other. As we all know, only a single variety, large batches, special equipment, stable process, and high efficiency can form economies of scale; on the contrary, multi-variety, small batch production, low specificity of equipment, and frequent adjustments in the case of similar processing forms Too...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/10G06Q10/06G06F30/17G06F30/20G06F13/42
CPCG06Q10/103G06Q10/0633G06F30/17G06F30/20G06F13/4286
Inventor 冷杰武周满王德文苏倩怡阮国磊张虎
Owner GUANGDONG UNIV OF TECH
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