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Plasma arc welding perforation state prediction method and system based on molten pool image

A plasma arc and prediction method technology, applied in image enhancement, image analysis, image data processing and other directions, can solve the problems of low accuracy, prone to over-fitting, lack of practical value, etc., to achieve improved performance and improved robustness. Effect

Active Publication Date: 2021-06-15
SHANDONG JIANZHU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there is a big difference between the front molten pool image and common images, and the perforation state prediction is prone to problems such as overfitting and low precision, which lacks practical value.

Method used

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  • Plasma arc welding perforation state prediction method and system based on molten pool image
  • Plasma arc welding perforation state prediction method and system based on molten pool image
  • Plasma arc welding perforation state prediction method and system based on molten pool image

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Embodiment 1

[0032] This embodiment provides a plasma arc welding perforation state prediction method based on molten pool images;

[0033] A method for predicting the state of perforation in plasma arc welding based on molten pool images, including:

[0034] S101: Obtain an image of a plasma arc welding molten pool with a known perforation state; preprocess the acquired image, and divide it into training data, verification data, and test data;

[0035] S102: Define M improved backbone networks, and each improved backbone network removes the last fully connected layer and output layer of the original backbone network; each improved backbone network is connected with a Dense-GAP-Dense structure to form a prediction Model; define N optimizers; combine M prediction models and N optimizers to obtain M*N groups of prediction models; where M and N are both positive integers;

[0036] S103: After training, verification and testing, select the prediction model with the highest prediction accuracy...

Embodiment 2

[0094] This embodiment provides a plasma arc welding perforation state prediction system based on molten pool images;

[0095] Plasma arc welding perforation state prediction system based on molten pool image, including:

[0096] An image preprocessing module, which is configured to: acquire a plasma arc welding molten pool image of a known perforation state; preprocess the acquired image, and divide it into training data, verification data, and test data;

[0097] A network building block configured to: define M improved backbone networks, each of which removes the last fully connected layer and output layer of the original backbone network; each improved backbone network is combined with Dense-GAP- The Dense structure is connected to form a forecasting model; define N optimizers; combine M forecasting models and N optimizers to obtain M*N sets of forecasting models; where M and N are both positive integers;

[0098] The model screening module is configured to: select the pr...

Embodiment 3

[0104] This embodiment also provides an electronic device, including: one or more processors, one or more memories, and one or more computer programs; wherein, the processor is connected to the memory, and the one or more computer programs are programmed Stored in the memory, when the electronic device is running, the processor executes one or more computer programs stored in the memory, so that the electronic device executes the method described in Embodiment 1 above.

[0105] It should be understood that in this embodiment, the processor can be a central processing unit CPU, and the processor can also be other general-purpose processors, digital signal processors DSP, application specific integrated circuits ASIC, off-the-shelf programmable gate array FPGA or other programmable logic devices , discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor, or the processor may be any conventional processor, o...

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PUM

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Abstract

The invention discloses a plasma arc welding perforation state prediction method and system based on a molten pool image. The plasma arc welding perforation state prediction method comprises the following steps: acquiring a plasma arc welding molten pool image with a known perforation state; preprocessing the obtained image, and dividing the image into training data, verification data and test data; defining m improved backbone networks, connecting each improved backbone network with the Dense-GAP-Dense structure to form a prediction model; defining N optimizers; and combining the M prediction models and the N optimizers to obtain M * N groups of prediction models; through training, verification and testing, screening out a prediction model with the highest prediction accuracy; acquiring a plasma arc welding pool image to be predicted; and inputting the to-be-predicted plasma arc welding image into the prediction model with the highest prediction accuracy, and outputting the perforation state of the to-be-predicted plasma arc welding image. And a technical basis is provided for practical application of model selection and perforation penetration prediction under different welding scene models.

Description

technical field [0001] The invention relates to the technical fields of welding and image processing, in particular to a plasma arc welding perforation state prediction method and system based on molten pool images. Background technique [0002] The statements in this section merely mention the background technology related to the present invention and do not necessarily constitute the prior art. [0003] Perforated plasma arc welding is an efficient welding method with high energy density, which can weld workpieces up to 14mm thick, and has important application potential in the field of material joining. During the welding process, under the continuous plasma arc pressure, the liquid molten pool metal under the plasma arc is displaced, forming a small hole through the workpiece. The joint quality of plasma arc welding is closely related to the state of the pinhole and the molten pool. Therefore, the behavior of the molten pool and the pinhole is detected in real time duri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06T7/136G06T5/00G06K9/62G06N3/04G06N3/08
CPCG06T7/0004G06T7/136G06N3/08G06T2207/10004G06T2207/30152G06N3/045G06F18/2415G06T5/90G06T5/70
Inventor 刘新锋陈宸周方正贾传宝臧颖真聂秀山郭杰孙倩张雪华李征张咏琪
Owner SHANDONG JIANZHU UNIV
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