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Method for evaluating material safety of steam system after severe overtemperature of boiler

A steam system and safety technology, applied in the direction of analyzing materials, strength properties, testing material hardness, etc., can solve problems such as equipment failure, large deviation of thermal load in the furnace, over-temperature of the boiler, etc., to achieve great economic and social benefits, evaluation short cycle effect

Pending Publication Date: 2021-07-13
XIAN THERMAL POWER RES INST CO LTD
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AI Technical Summary

Problems solved by technology

[0002] During the operation of the power station unit, due to changes in coal combustion, improper combustion control, high smoke temperature at the furnace outlet, large deviation of heat load in the furnace, insufficient air volume, incomplete combustion, local dust accumulation in the flue, improper input and stop of desuperheating water, unit start-up and shutdown and accidents Improper handling and other situations will cause the boiler to overheat. Different overtemperature ranges and time will cause different damages to the materials of different components in the steam system. Non-stop or even personal injury or death caused by equipment failure
At present, there is no systematic method for evaluating components after severe overheating in China, and most of them are based on the experience of operation and maintenance personnel

Method used

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  • Method for evaluating material safety of steam system after severe overtemperature of boiler

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Embodiment 1

[0034] The specific implementation steps and results of the material safety assessment of the steam system after a boiler in a power plant is seriously overheated are as follows:

[0035] 1) Check the technical data, confirm the materials, specifications and related thermal indicators of the primary steam system and secondary steam system components, and grasp the maximum temperature of the secondary steam outlet on the left side of the boiler during the entire overheating process. The highest temperature outlet temperature is 660.1°C, while the design value is 540°C.

[0036] 2) The physical and chemical inspection of the primary steam system and the secondary steam system components found that the creep expansion value exceeded the standard, the tissue aging was serious, and the hardness value decreased, and the heating surface in the furnace was the most serious. Replace creep expansion, tissue aging over grade 5, and phase change components, and the remaining tissue aging ...

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Abstract

The invention discloses a method for evaluating the material safety of a steam system after serious overtemperature of a boiler, and the method comprises the steps: carrying out the detailed data investigation of the overtemperature condition of the boiler, and confirming the parts, the overtemperature amplitude and the overtemperature time which are affected by the overtemperature according to the data; selecting the maximum overtemperature influence position of the parts subjected to overtemperature influence to perform field physical and chemical inspection, and replacing the part with the creep exceeding the standard, the structure aging exceeding the fifth level and even a phase change part; carrying out life loss calculation on the parts which do not reach the replacement index, and confirming the material damage degree and the operation safety; and enabling a life loss result to correspond to an on-site physicochemical result, and comprehensively evaluating the material safety of the part. According to the method, the steam system can be evaluated after serious overtemperature of the boiler occurs, unsafe parts of the system are quickly found out, technical support is provided for follow-up safe operation of the boiler, and guarantee is provided for safe production of electric power.

Description

technical field [0001] The invention belongs to the technical field of life evaluation of metal materials, and in particular relates to a method for evaluating the material safety of a steam system after a boiler is severely overheated. Background technique [0002] During the operation of the power station unit, due to changes in coal combustion, improper combustion control, high smoke temperature at the furnace outlet, large deviation of heat load in the furnace, insufficient air volume, incomplete combustion, local dust accumulation in the flue, improper input and stop of desuperheating water, unit start-up and shutdown and accidents Improper handling and other situations will cause the boiler to overheat. Different overtemperature ranges and time will cause different damages to the materials of different components in the steam system. It will cause non-stop or even personal injury and death accidents caused by equipment failure. At present, there is no systematic metho...

Claims

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Application Information

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IPC IPC(8): G06F30/20G01N33/00G01N3/40G01N3/18G06F119/14G06F119/08G06F119/04
CPCG06F30/20G01N33/00G01N3/40G01N3/18G01N2203/0019G01N2203/0071G01N2203/0226G06F2119/14G06F2119/08G06F2119/04
Inventor 张磊曹海涛杨哲一范旭博张向东崔锦文
Owner XIAN THERMAL POWER RES INST CO LTD
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