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Static TBMEPB cutter wear back analysis method based on beam-spring unit

A spring unit, tool wear technology, applied in instrumentation, geometric CAD, design optimization/simulation, etc., can solve problems such as complex rock mass

Active Publication Date: 2021-08-13
CHINA CONSTR FIFTH ENG DIV CORP LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing analysis mostly uses discrete element software, and on the basis of it, analysis of tool rock-breaking wear in a two-dimensional plane state is carried out. However, the actual rock-breaking process is a three-dimensional rock-breaking process, and the rock mass cut by the tool is complex and complex. Not a simple single mean body

Method used

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  • Static TBMEPB cutter wear back analysis method based on beam-spring unit
  • Static TBMEPB cutter wear back analysis method based on beam-spring unit
  • Static TBMEPB cutter wear back analysis method based on beam-spring unit

Examples

Experimental program
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Effect test

Embodiment

[0025] Embodiment, a kind of static TBM&EPB tool wear back analysis method based on beam-spring unit, comprises the following steps:

[0026] Step A. Construct a beam-spring calculation model: restore the surface of the cut rock mass through a beam unit with better mechanical properties, and at the same time connect the surface of the rock mass adjacent to the two layers through the connecting spring and the interlayer spring to simulate and restore the shear and deformation of the rock mass during the cutting process;

[0027] Step B, applying curved surface springs and reasonable boundaries on the basis of the beam-spring calculation model constructed above, and then applying the cutting stress of the tool acting on the rock mass to the beam-spring calculation model;

[0028] Step C, based on the nonlinear analysis of finite element, calculate the axial stress, shear stress, torsional stress, displacement, deformation, rock reaction force and a series of factors generated by...

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PUM

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Abstract

The invention provides a static TBMEPB cutter wear back analysis method based on a beam-spring unit, which is suitable for shield tunneling machine cutter wear analysis when a cutter cuts to a junction position of a soft rock stratum and a hard rock stratum in a TBM hard rock tunneling process, and comprises the following steps: firstly, reducing the surface of a cut rock mass through a beam unit with better mechanical property; meanwhile, connecting the surfaces of two adjacent layers of rock masses through a connecting spring and an interlayer spring, so that shearing and deformation of the rock masses in the cutting process are simulated and reduced; secondly, applying a curved surface spring and a reasonable boundary on the basis of the constructed beam spring calculation model, and then applying cutter cutting stress acting on the rock mass to the model; and finally, through nonlinear analysis of finite elements, calculating a series of stress and strain responses generated by cutting of the tool, such as axial stress, shear stress, torsional stress, displacement, deformation and rock counterforce, generated by cutting of the tool, of the rock stratum, and subjecting the abrasion condition of the tool to back analysis according to the stress and strain responses.

Description

technical field [0001] The invention belongs to the category of tool wear during shield tunnel construction, and is applicable to the analysis of tool wear of a shield machine when the tool cuts to the junction of soft and hard rock layers during TBM hard rock excavation and EPB soft soil advancement, and specifically relates to a A static TBM&EPB tool wear back analysis method based on beam-spring element. Background technique [0002] In the construction process of shield tunnels, the wear and chipping of cutting tools are common phenomena. Shield machines usually use high-strength hobs to squeeze and break rocks. The strength of cutting tools is stronger than that of the rock mass to be broken. , the jack supports the cutter head to drive the cutter body and the rock formation to squeeze and rub against each other, and this process produces wear. The problems such as the wear of the cutter head and cutter during the shield tunneling process mainly focus on the wear of cut...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/17G06F30/20G06F119/04G06F119/14
CPCG06F30/17G06F30/20G06F2119/14G06F2119/04
Inventor 杨子汉张博阳李凯邝利军罗伟庭于广明雷军梁冠文姚欣鹏张永义
Owner CHINA CONSTR FIFTH ENG DIV CORP LTD
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