Unlock instant, AI-driven research and patent intelligence for your innovation.

A method for preparing membranes based on evaporative self-assembly

An evaporation self-assembly, diaphragm technology, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of aggravating the eddy current loss between particles, low demagnetization factor, increasing the conductivity between particles, etc., to achieve widening Application frequency range, effect of high permeability

Active Publication Date: 2022-05-03
ZHEJIANG UNIV OF TECH
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the traditional diaphragm preparation method, it is difficult to achieve a flat arrangement of the flake magnetic powder, so that the demagnetization factor of the flake magnetic powder with this structure along the Z axis is low
At the same time, there is also the phenomenon of uneven distribution of adhesive on the diaphragm.
This leads to the direct connection of the magnetic powder in the local area, increasing the conductivity between the particles, thus aggravating the eddy current loss between the particles
Therefore, it is also unfavorable to the high-frequency magnetic permeability of the material, which limits the high-frequency application of the material

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for preparing membranes based on evaporative self-assembly
  • A method for preparing membranes based on evaporative self-assembly
  • A method for preparing membranes based on evaporative self-assembly

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] First, weigh 10g of flake FeSiAl in a beaker, add 1g of PAA solution, 4g of anhydrous sodium acetate in turn, add an appropriate amount of ethylene glycol as a solvent, and stir evenly with a glass rod. Next, the above mixture was transferred to a three-necked flask, and the reaction apparatus was assembled, and the temperature of the water bath was adjusted to 80° C., and the rotation speed was 350 r / min. After 20 minutes, 1 g of anhydrous calcium chloride was added. After reacting for 20 minutes, the reaction product was repeatedly washed with water and absolute ethanol until the solution was clear and transparent. Finally, the product is dried in an oven. Get FeSiAl@Ca 2+ Powder.

[0026] First weigh FeSiAl@Ca 2+ Put 1 g of powder in a mortar and weigh 0.06 g of SA. Add SA into a mortar and grind until there is no light yellow sodium alginate powder on the surface. Next, add the ground mixture into a beaker, add an appropriate amount of water, and stir evenly. ...

Embodiment 2

[0029] First weigh 10g of flaky amorphous powder into a beaker, add 2.5g of PAA solution, 5g of anhydrous sodium acetate, and an appropriate amount of ethylene glycol as a solvent, and stir evenly with a glass rod. Next, the above mixture was transferred to a three-necked flask, and the reaction apparatus was assembled. The temperature of the water bath was adjusted to 90°C, the rotation speed was 400r / min, and the reaction time was 30min. Add 3 g of anhydrous calcium chloride, and the reaction time is 30 min. The reaction product was repeatedly washed with water and absolute ethanol for 2 to 3 times until the solution was clear and transparent. Finally, the product is dried in an oven. Get amorphous powder@Ca 2+ Powder.

[0030] First weigh the amorphous powder@Ca 2+ Put 1g of powder in a mortar, then weigh 0.15g SA. Add SA to a mortar and mortar for grinding. Add the ground mixture into a beaker, add an appropriate amount of water, and stir well. Finally, add 0.1g of...

Embodiment 3

[0033] First, weigh 10g of flake FeNi into a beaker, add 0.5g of PAA solution, 1g of anhydrous sodium acetate in turn, add an appropriate amount of ethylene glycol as a solvent, and stir evenly with a glass rod. Next, the above mixture was transferred to a three-necked flask, and the reaction apparatus was assembled, and the temperature of the water bath was adjusted to 20° C., and the rotation speed was 50 r / min. After 10 minutes, 0.9 g of anhydrous calcium chloride was added. After reacting for 5 minutes, the reaction product was repeatedly washed with water and absolute ethanol until the solution was clear and transparent. Finally, the product is dried in an oven. Get FeNi@Ca 2+ Powder.

[0034] First weigh FeNi@Ca 2+ Put 1g of powder in a mortar and weigh 0.04g SA. Add SA into a mortar and grind until there is no light yellow sodium alginate powder on the surface. Next, add the ground mixture into a beaker, add an appropriate amount of water, and stir evenly. Finall...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for preparing a diaphragm based on evaporation self-assembly, which comprises: adding PAA to a sheet-shaped magnetic powder, using ethylene glycol as a solvent, adding anhydrous sodium acetate, performing a water bath reaction, and then adding anhydrous CaCl 2 After continuing the reaction, collect the magnetic powder, then add SA, grind, add pure water and adhesive to form a slurry, and finally perform evaporation and self-assembly to obtain a thin film, and then perform hot-pressing treatment on the obtained thin film to obtain a diaphragm. Compared with the traditional method, the lamellar arrangement of the flake magnetic powder in the membrane prepared by this method is smoother, and the flake powder is arranged in a layered structure, and the demagnetization factor along the Z axis can reach the maximum, which can effectively overcome the snoek limit. Therefore, the material of the present invention has higher magnetic permeability at high frequency, which can widen the practical application frequency range of the material.

Description

technical field [0001] The invention relates to a method for preparing membranes based on evaporation self-assembly, which is novel in that the magnetic membranes are prepared by using intermolecular hydrogen bonding thermal evaporation. The diaphragm has the functions of magnetic isolation and magnetic conduction. The prepared material can be applied in wireless charging, electromagnetic compatibility and other fields. Background technique [0002] The traditional membrane preparation methods are mainly divided into two categories: wet method and dry method. The typical wet method is the tape casting method, that is, absorbing powder, solvent, additives (leveling agent, defoamer), etc. are mixed in a certain proportion to prepare a slurry with a certain viscosity. Then, it is coated with a doctor blade and the solvent is evaporated to prepare a thin film material with a certain thickness and toughness. Dry preparation refers to the method of uniformly mixing microwave-ab...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08J5/18C08L5/04C08L29/04C08K9/02C08K3/34C08L1/28C08K3/08C08L75/04H01F41/02
CPCC08J5/18H01F41/02C08J2305/04C08J2429/04C08K9/02C08K3/34C08J2401/28C08K3/08C08J2475/04C08J2329/04C08J2405/04C08J2375/04C08K2201/01
Inventor 李旺昌王春车声雷应耀余靓郑精武乔梁
Owner ZHEJIANG UNIV OF TECH