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Structure decoration integrated floor and manufacturing method

A manufacturing method and ground technology, applied to superstructures, subassemblies of superstructures, floors, etc., can solve the problems of affecting floor height, easy accumulation of dust, breeding of bacteria, etc., and achieve excellent firmness and durability, good texture consistency, Strong anti-fouling effect

Pending Publication Date: 2021-09-03
SUZHOU HONGNI NEW MATERIAL TECH LTD CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing ground is mainly based on block products such as floors, floor tiles, and film, or strip products, or roll products. However, as time goes by, the connection between them and the base ground is unstable. , prone to varying degrees of hollowing, deformation, cracks, loosening, and even falling off
[0003] For example, ceramic tiles, as an indispensable building material in decoration, are widely used in the paving of indoor floors. The base surface of ceramic tiles (especially glazed tiles) will loosen, bulge, crack, or even loosen due to the passage of time. The tiles fall off, and the size of the tiles is limited by specifications. The paving is a collage, and there are gaps between the tiles. The gaps are easy to accumulate dust and bacteria, which is inconvenient to clean. It will gradually turn black with long-term use. It affects the decorative effect of the ground, causing troubles for later maintenance and rework
In addition to the above-mentioned problems, stone decorative materials also have radioactive radiation, which affects human health.
In addition, the materials of ceramic tiles and stones are relatively hard, lack of elasticity, and the user experience is poor
Wooden floors need to be cut down, and toluene, xylene and other waste gases may remain after spraying with solvent-based paint during the production process, and there are many joints in the decoration
[0004] In addition, the above materials can only be changed in shape within a limited range, lacking individuality
When the above-mentioned materials are old and refurbished, the old ones need to be removed first and then redecorated, which will generate a lot of noise, dust and construction waste. The splash of debris generated during the demolition process may cause harm to the construction personnel, and the construction cost is high. , High labor intensity; otherwise, leveling and leveling treatment on the original basis, and then pasting or installing new decorative materials will affect the floor height and reduce the indoor space, and the above problems still exist in the later use process
[0005] Floor covering rolls are also widely used because of their convenient construction, but they can only be printed or embossed on the outer surface to form decoration, and the decorative effect is easy to disappear due to wear and tear. If the decoration is embedded inside the roll, it will involve the construction of different layers of materials Time and drying / curing times vary, resulting in insufficient cohesion, adhesion between different layers of material

Method used

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  • Structure decoration integrated floor and manufacturing method
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  • Structure decoration integrated floor and manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0149] (1) Preparation of raw materials

[0150] 1) The first self-leveling layer is epoxy self-leveling; the second self-leveling layer is epoxy self-leveling;

[0151] 2) The impregnation and curing binder is water-based polyurethane transparent varnish;

[0152] 3) The fiber texture network sandwich contains a three-dimensional interpenetrating network structure formed by PET fibers, and is printed with stone patterns. Wherein, the fiber diameter of the fiber texture network sandwich is 5-7 μm; the aperture of the mesh of the fiber texture network sandwich is 0.01-0.1mm; the density of the fiber texture network sandwich is preferably 40g / m 2 .

[0153] 4) The wear-resistant coating is a polyurethane translucent overlay, in which transparent wear-resistant particles are added.

[0154] (2) Construction method of structural decoration integrated ground

[0155] Laying the first self-leveling layer on the surface of the foundation ground, curing the first self-leveling lay...

Embodiment 2

[0165] (1) Preparation of raw materials

[0166] 1) The first self-leveling layer is elastic polyurethane self-leveling (10mm), and the second self-leveling layer is elastic polyurethane self-leveling (10mm);

[0167] 2) The impregnation and curing binder is water-based polyurethane transparent varnish (0.4mm);

[0168] 3) The fiber texture network sandwich contains a three-dimensional interpenetrating network structure formed by PET fibers. Wherein, the fiber diameter of the fiber texture network sandwich is 10-15 μm; the aperture of the mesh of the fiber texture network sandwich is 0.1-1mm; the density of the fiber texture network sandwich is preferably 60g / m 2 , the thickness is 0.3mm.

[0169] The surface of the fiber texture network sandwich has carpet printing and embossing patterns, that is, the fiber texture network sandwich is processed by printing and embossing, and a convex and / or concave three-dimensional relief is formed on the surface of the fiber texture netwo...

Embodiment 3

[0175] (1) Preparation of raw materials

[0176] 1) The first self-leveling layer is epoxy self-leveling (5mm), and the second self-leveling layer is elastic polyurethane self-leveling (5mm);

[0177] 2) The impregnation and curing binder is water-based polyurethane transparent varnish (0.3mm);

[0178] 3) The fiber texture network sandwich contains a three-dimensional interpenetrating network structure formed by PET fibers. Wherein, the fiber diameter of the fiber texture network sandwich is 6-8 μm; the aperture of the mesh of the fiber texture network sandwich is 0.01-0.1mm; the density of the fiber texture network sandwich is preferably 30g / m 2 , the thickness is 0.2mm.

[0179] The surface of the fiber texture network sandwich core has printed wood grains.

[0180] 4) Wear-resistant coating is polyurethane wear-resistant transparent cover (1-2mm).

[0181] (2) Construction method of structural decoration integrated ground

[0182] Construction method is the same as em...

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Abstract

The invention provides a structure decoration integrated floor and a manufacturing method. The structure decoration integrated floor comprises a base plane, a first self-leveling layer covering the base plane, an infiltration complex covering the first self-leveling layer, a second self-leveling layer covering the infiltration complex and a wear-resistant coating covering the second self-leveling layer, the infiltration complex comprises a fiber texture network sandwich and an infiltration curing binder, and the fiber texture network sandwich is attached to the first self-leveling layer through the infiltration curing binder; and the fiber texture network sandwich contains fibers, the fibers are connected to form a network, meshes are formed between the connected fibers, and at least one of the infiltration curing binder and the second self-leveling layer is infiltrated into the meshes. According to the structure decoration integrated floor, structure decoration integration is achieved, the floor can present rich patterns, the structure decoration integrated floor has the advantages of being excellent in firmness, durability and abrasion resistance, is high in anti-pollution capacity and convenient to construct and maintain, and can be applied to various floors or furniture plates and various floor renovations.

Description

technical field [0001] The invention relates to the field of floor decoration or protection, in particular to an integrated floor with structural decoration and a manufacturing method. Background technique [0002] The existing ground is mainly based on block products such as floors, floor tiles, and film, or strip products, or roll products. However, as time goes by, the connection between them and the base ground is unstable. , prone to varying degrees of hollowing, deformation, cracks, loosening, and even falling off. [0003] For example, ceramic tiles, as an indispensable building material in decoration, are widely used in the paving of indoor floors. The base surface of ceramic tiles (especially glazed tiles) will loosen, bulge, crack, or even loosen due to the passage of time. The tiles fall off, and the size of the tiles is limited by specifications. The paving is a collage. There are gaps between the tiles. The gaps are easy to accumulate dust and bacteria, which i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/12E04G21/00B60R13/02B63B3/68B66B11/02
CPCE04F15/12E04G21/00B60R13/02B63B3/68B66B11/0226
Inventor 郭昊伦马志勇吴学锋马志军万尧玥胡其玲
Owner SUZHOU HONGNI NEW MATERIAL TECH LTD CO