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Weld seam tracking visual sensor

A visual sensor and sensor technology, applied in the field of visual sensors, can solve problems such as difficult maintenance, excessive smoke and dust, and poor heat dissipation

Pending Publication Date: 2021-09-10
宁波博视达焊接机器人有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the existing seam tracking visual sensors at home and abroad are expensive, and have problems such as poor heat dissipation, poor dustproof ability, and difficult maintenance. Generally, they can only be used in working environments with less smoke and dust and lower temperatures.
However, in the actual welding process, there is often more smoke and dust and higher temperature, which makes the existing welding seam tracking visual sensor unusable
At the same time, due to the poor modularity of the existing seam tracking vision sensor, it is inconvenient to operate and difficult to repair when there is a problem that needs to be repaired

Method used

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Embodiment Construction

[0039] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0040] A welding seam tracking vision sensor proposed by the present invention, as shown in the figure, includes: a laser emitting module 1, which is used to emit structured light to the workpiece that needs to be tracked along the plane intersecting the weld seam of the workpiece, so as to The laser weld image is formed on the plane where the weld of the workpiece intersects; the image acquisition module 2 is used to collect the laser weld image formed on the plane intersected with the weld of the workpiece; the optical reflection module 3 uses light reflection The laser weld image formed on the plane intersecting the weld seam of the workpiece is accurately injected into the image acquisition module 2; The image is processed to facilitate seam tracking; the sensor housing 5, the laser emitting module 1, the image acquisition module 2, the op...

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Abstract

The invention discloses a weld seam tracking visual sensor, which comprises a laser emitting module used for emitting structured light to a workpiece along a plane intersecting with a weld seam of the workpiece so as to form a laser weld seam image on the plane intersecting with the weld seam of the workpiece; an image acquisition module used for acquiring the laser weld seam image; an optical reflection module used for accurately transmitting the laser weld seam image into the image acquisition module by utilizing a light reflection effect; an image processing module used for processing the laser weld seam image acquired by the image acquisition module; a sensor shell, wherein a laser through hole and an image acquisition hole are arranged on a front end plate of the sensor shell; transparent dustproof glass which is arranged at the front end of the sensor shell and completely covers the laser through hole and the image acquisition hole; a glass replacing module which is used for rapidly replacing the transparent dustproof glass; a semiconductor temperature control system which is used for detecting the temperature and controlling the temperature; and an air-blowing dustproof module used for spraying air to the transparent dustproof glass to form positive pressure for dust prevention. The weld seam tracking visual sensor provided by the invention has the advantages of easy maintenance, high temperature resistance and strong dustproof capability.

Description

technical field [0001] The invention relates to a visual sensor, in particular to a welding seam tracking visual sensor. Background technique [0002] Welding technology has always been called the tailor of the industry, and it has been widely used in many fields such as automobile manufacturing, aerospace, railway construction and petrochemical industry. The seam tracking vision sensor stands out among many sensors due to its non-contact, high stability and clear and intuitive image, and has become one of the most widely used sensors in the welding field. [0003] Most of the existing seam tracking visual sensors at home and abroad are expensive, and have problems such as poor heat dissipation, poor dustproof ability, and difficult maintenance. Generally, they can only be used in working environments with less smoke and dust and lower temperatures. However, in the actual welding process, there is often more smoke and dust and higher temperature, which makes the existing we...

Claims

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Application Information

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IPC IPC(8): B23K9/127B23K37/00
CPCB23K9/127B23K9/1274B23K37/00
Inventor 王一刚吕隆斐瞿波程荣源余舫刘思彤
Owner 宁波博视达焊接机器人有限公司
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