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High-dropping-point flame-retardant steel wire rope lubricating grease composition as well as preparation method and application thereof

A grease composition and a technology for steel wire ropes, applied in the field of grease, can solve the problems of being unsuitable for high temperature radiation conditions in steel mills, short service life of steel wire ropes, and wire rope slings, etc., and achieve excellent oxidation stability and little change in cone penetration. , the effect of good adhesion

Active Publication Date: 2021-10-19
LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most of the steel wire ropes used for metallurgical lifting steel wire ropes for hoisting ladles are 6×19w+IWR structural steel wire ropes. From the perspective of steel mills and enterprises tracking the quality of their steel wire ropes, there are problems such as wire rope sheathing, many broken wires, and the service life of steel wire ropes. Relatively short (less than 6 months) and other quality problems
Existing technologies such as CN201410743867.6 A hot-coated elevator steel wire rope grease and its preparation method The steel wire rope grease is only suitable for working conditions at 80°C, and CN200910182033.1 introduces a flame-retardant grease and its The preparation method has problems such as low dropping point and large oil separation, and is not suitable for the high-temperature radiation working conditions of steel mills. Therefore, the high-dropping point flame-retardant wire rope grease required for high-temperature radiation working conditions of steel mills has not been reported in the prior art.

Method used

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  • High-dropping-point flame-retardant steel wire rope lubricating grease composition as well as preparation method and application thereof
  • High-dropping-point flame-retardant steel wire rope lubricating grease composition as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Mix 136g Wanhua Chemical MDI-100 with 553g 500SN, 744g 150BS, 553g 18B base oil and heat up to 55-65°C, stir, disperse and dissolve to obtain reactant A; mix 69g octadecylamine and 76.2g cyclohexylamine with 553g 500SN, Mix 744g of 150BS and 553g of 18B base oil and raise the temperature to 55-65°C, stir, disperse and dissolve to obtain the reactant B; mix the reactant A and the reactant B through chemical reaction to obtain a mixture of polyurea-based thickener and base oil ;Heat the mixture prepared by the reaction to the highest refining temperature of 150°C, keep it warm for 40 minutes, then cool it down to 110°C, and homogenize it under a pressure of 20MP to obtain polyurea grease; the homogenized polyurea grease Cool to 80°C and add 64g adhesive Doher-6003-RHY-615 EPDM rubber, 40g flame retardant tributyl phosphate, 40g antiwear agent tricresyl phosphate, 40g antiwear agent T361A, 20g antioxidant Irganox L135 and 8g of antirust agent barium dinonyl naphthalene sul...

Embodiment 2

[0045] Mix 154g Wanhua Chemical MDI-100 with 552g 500SN, 736g 150BS, 552g 18B base oil and heat up to 55-65°C, stir, disperse and dissolve to obtain reactant A; mix 80.79g octadecylamine and 89.18g cyclohexylamine with 552g 500SN , 736g 150BS, 552g 18B are mixed and heated to 55-65°C, stirred, dispersed and dissolved to obtain the reactant B; the reactant A and the reactant B are mixed and chemically reacted to obtain a mixture of polyurea-based thickener and base oil ;Heat the mixture prepared by the reaction to the highest refining temperature of 150°C, keep it warm for 40 minutes, then cool it down to 110°C, and homogenize it under a pressure of 20MP to obtain polyurea grease; the homogenized polyurea grease Cool to 80°C and add 64g adhesive containing Doher-6003-RHY-615 EPDM rubber, 40g flame retardant tributyl phosphate, 40g anti-wear agent tricresyl phosphate and 40g anti-wear agent T361A, 20g anti-oxidant The agent Irganox L135 and 8g of antirust agent dinonyl naphthale...

Embodiment 3

[0047] Mix 125g Wanhua Chemical MDI-100 with 561g 500SN, 748g 150BS, 561g 18B base oil and heat up to 55-65°C, stir, disperse and dissolve to obtain reactant A; mix 80.79g octadecylamine and 89.18g cyclohexylamine with 561g 500SN , 748g 150BS, 561g 18B are mixed and heated to 55-65°C, stirred, dispersed and dissolved to obtain the reactant B; the reactant A and the reactant B are mixed and chemically reacted to obtain a mixture of polyurea-based thickener and base oil ;Heat the mixture prepared by the reaction to the highest refining temperature of 150°C, keep it warm for 40 minutes, then cool it down to 110°C, and homogenize it under a pressure of 20MP to obtain polyurea grease; the homogenized polyurea grease Cool to 80°C and add 64g adhesive Doher-6003-RHY-615 EPDM rubber, 40g flame retardant tributyl phosphate, 40g antiwear agent tricresyl phosphate, 40g antiwear agent T361A, 20g antioxidant Irganox L135 and 8g of antirust agent barium dinonyl naphthalene sulfonate were ad...

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Abstract

The invention relates to a high-dropping-point flame-retardant steel wire rope lubricating grease composition which is characterized by comprising the following components in parts by weight: 70-90 parts of polyurea lubricating grease; 1-5 parts by weight of an adhesive; 1-5 parts by weight of a flame retardant; 0.1-1 part by weight of an anti-wear agent; 0.3-1.0 part by weight of an antioxidant; and 0.1-0.5 part by weight of an antirust agent, wherein the sum of all the components is 100 wt%. The flame retardant is one or more of alkyl phosphate esters such as tributyl phosphate, tris (2-ethylhexyl) phosphate, tris (2-chloroethyl) phosphate and tris (2, 3-dichloropropyl) phosphate. The high-dropping-point flame-retardant steel wire rope lubricating grease is high in dropping point, small in high-temperature oil separation and capable of self-extinguishing; and even if the lubricating grease is on fire, the lubricating grease can stop spreading of fire within several seconds; and the steel wire rope can be effectively lubricated, and the service life of the steel wire rope is prolonged.

Description

technical field [0001] The invention relates to the technical field of lubricating grease, in particular to a high dropping point flame retardant steel wire rope lubricating grease composition and a preparation method and application thereof. [0002] technical background [0003] Steel mills require high-performance greases to handle the harsh operating conditions of blast furnaces, coke ovens, continuous casting, thermal units, etc. At present, most of the steel wire ropes used for metallurgical lifting steel wire ropes for hoisting ladles are 6×19w+IWR structural steel wire ropes. From the perspective of steel mills and enterprises tracking the quality of their steel wire ropes, there are problems such as wire rope sheathing, many broken wires, and the service life of steel wire ropes. Relatively short (less than 6 months) and other quality problems. How to improve the service life of the crane steel wire rope used for hoisting ladles is a matter of great concern to manuf...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N30/08
CPCC10M169/048C10M2215/14C10M2215/04C10M2215/044C10M2215/06C10M2223/04C10M2223/047C10M2205/022C10M2205/024C10M2219/044C10M2215/223
Inventor 赵改青王超张利陈绿峰于延晨赵勤
Owner LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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