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Ceramic core slurry for 3D printing as well as preparation method and application of ceramic core slurry

A 3D printing and ceramic core technology, applied in the direction of additive processing, etc., can solve the problems of inability to balance high solid content and good fluidity, unable to meet the requirements of complex structural mechanical properties, ceramic core preparation requirements, high shrinkage rate, etc.

Inactive Publication Date: 2021-10-29
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] There are a large number of suspended ceramic particles in the resin-based light-cured ceramic slurry, which cannot balance high solid content and good fluidity, resulting in poor mechanical properties, poor high-temperature creep resistance, and high shrinkage of the final 3D printed ceramic core. Meet the preparation needs of ceramic cores with complex structures and high mechanical performance requirements, such as aeroengine blades

Method used

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  • Ceramic core slurry for 3D printing as well as preparation method and application of ceramic core slurry
  • Ceramic core slurry for 3D printing as well as preparation method and application of ceramic core slurry
  • Ceramic core slurry for 3D printing as well as preparation method and application of ceramic core slurry

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preparation example Construction

[0053] The present invention also provides a method for preparing ceramic core slurry for 3D printing described in the above technical solution, comprising the following steps:

[0054] Mixing acrylate monomers, acrylate oligomers, photoinitiators and water-based leveling agents to obtain photosensitive resin materials;

[0055] The photosensitive resin material, silicon dioxide powder, zirconium silicate powder and dispersant are mixed to obtain the ceramic core slurry for 3D printing.

[0056] In the present invention, the types and amounts of substances in the preparation method are consistent with the types and amounts of substances in the ceramic core slurry for 3D printing in the above technical solution, and will not be repeated here.

[0057] The invention mixes acrylate monomers, acrylate oligomers, photoinitiators and water-based leveling agents to obtain photosensitive resin materials.

[0058] In the present invention, there is no special limitation on the mixing ...

Embodiment 1

[0077] 282 mL (284.82 g) of 1,6-hexanediol diacrylate, 70.5 mL (78.114 g) of trimethylolpropane triacrylate, 3.5 g of the photoinitiator trimethylbenzoyl-diphenylphosphine oxide and Mix 1g of water-based leveling agent BYK-333 to obtain photosensitive resin material;

[0078] The photosensitive resin material, D50 of 800g is the silicon dioxide powder of 15.8 μ m (the particle size distribution figure of the silicon dioxide powder used in this embodiment is shown in figure 1 ), 80g of zirconium silicate powder with a mesh number of 325 and 5.5g of dispersant ammonium polyacrylate were mixed under dark conditions, and stirred in a vacuum at 100MPa for 4h to obtain the 3D printing with a solid content of 50vol.% and a viscosity of 280mPa·s. Use ceramic core slurry.

[0079] The obtained ceramic core slurry for 3D printing was left to stand at room temperature for 0.5h, and the ceramic core slurry for 3D printing had no obvious agglomeration and precipitation.

Embodiment 2

[0090] 64mL (64.64g) 1,6-hexanediol diacrylate, 16mL (17.728g) trimethylolpropane triacrylate, 8g photoinitiator trimethylbenzoyl-diphenylphosphine oxide and 0.25g Mix water-based leveling agent BYK-333 to obtain photosensitive resin material;

[0091] The photosensitive resin material, 200g of silica powder with a D50 of 15.8 μm, 30g of zirconium silicate powder with a mesh size of 325 mesh and 1.15g of dispersant ammonium polyacrylate were mixed under dark conditions, and stirred in a vacuum at 100MPa for 4h to obtain The ceramic core slurry for 3D printing with a solid content of 44vol.% and a viscosity of 250mPa·s.

[0092] The obtained ceramic core slurry for 3D printing was left to stand at room temperature for 0.5h, and the ceramic core slurry for 3D printing had no obvious agglomeration and precipitation.

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Abstract

The invention belongs to the technical field of materials for 3D printing, and particularly relates to ceramic core slurry for 3D printing as well as a preparation method and application of the ceramic core slurry. The ceramic core slurry for 3D printing provided by the invention is prepared from the following raw materials: an acrylate monomer, an acrylate oligomer, silicon dioxide powder, zirconium silicate powder, a photoinitiator, a water-based leveling agent and a dispersing agent, wherein the volume ratio of the acrylate monomer to the acrylate oligomer is (2-10): 1; the mass ratio of the silicon dioxide powder to the zirconium silicate powder is 100: (5-20); the ratio of the total volume of the acrylate monomer and the acrylate oligomer to the mass of the silicon dioxide powder is (80-600) mL: (200-1000) g. The ceramic core slurry for 3D printing provided by the invention is high in solid content and excellent in fluidity, and an obtained 3D printing ceramic core is high in bending strength, excellent in high-temperature creep resistance, small in shrinkage rate and good in surface quality.

Description

technical field [0001] The invention belongs to the technical field of materials for 3D printing, and in particular relates to a ceramic core slurry for 3D printing and its preparation method and application. Background technique [0002] 3D printing technology is a technology based on digital model files, using bondable materials such as powdered metal or plastic, and using layered processing and superposition forming to increase materials layer by layer to generate three-dimensional entities. Manufacturing" (AM, Additive Manufacturing) technology. 3D printing technology does not require complex molding processes, original embryos and molds, and a lot of manpower in the manufacturing process, thus simplifying the product manufacturing process, shortening the product development cycle, improving production efficiency and reducing The cost makes product manufacturing more intelligent, precise and efficient, and provides ideas for the manufacture of complex ceramic cores. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/622C04B35/638B33Y10/00B33Y70/10
CPCC04B35/14C04B35/622C04B35/638B33Y10/00B33Y70/10C04B2235/3427C04B2235/6026C04B2235/6567C04B2235/661C04B2235/77C04B2235/96C04B2235/6562
Inventor 任忠鸣陈超越王江玄伟东殷宇豪
Owner SHANGHAI UNIV