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Opposite-opening totally-closed melt confined flow induced nucleation semi-solid slurry preparation device

A technology for semi-solid slurry and preparation device, applied in the field of material processing, can solve the problems of high cost, gap between production efficiency and product quality, and high energy consumption

Pending Publication Date: 2021-12-17
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But its disadvantages are the same as electromagnetic stirring technology, high energy consumption and high cost
The above three methods have not yet entered into large-scale industrial production, and there is still a big gap between production efficiency and product quality compared with European and American countries

Method used

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  • Opposite-opening totally-closed melt confined flow induced nucleation semi-solid slurry preparation device
  • Opposite-opening totally-closed melt confined flow induced nucleation semi-solid slurry preparation device
  • Opposite-opening totally-closed melt confined flow induced nucleation semi-solid slurry preparation device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A split-type fully enclosed melt-confined flow-induced nucleation semi-solid slurry preparation device, such as Figure 1~2 As shown, the upper cooling plate 2 and the lower cooling plate 3 are included. After the upper cooling plate 2 and the lower cooling plate 3 are combined, a melt-constrained flow-induced nucleation channel is formed between the two. The upper end forms a feed port, and the lower end forms a The discharge port is provided with a receiving crucible 18 directly below the discharge port;

[0033] The upper cooling plate 2 is provided with a plurality of water tanks from top to bottom, and each water tank is correspondingly provided with a water inlet pipe and a water outlet pipe, and each water inlet pipe and water outlet pipe are provided with a flow regulating valve. The water pipes are all connected with the main water inlet pipe, and the main water inlet pipe is equipped with a water flow master regulating valve. The setting of the water tank, wa...

Embodiment approach 1

[0035] The power mechanism of the present invention is used to drive the movable plate 4 to move horizontally, and any power mechanism such as a hydraulic rod can be used. As a preferred embodiment of the present invention one: the power mechanism includes a frequency modulation motor 11, a small pulley 10, a large Pulley 8, belt 9, ball screw 5, frequency modulation motor 11 is connected with small pulley 10, small pulley 10 is connected with large pulley 8 through belt 9, large pulley 8 is connected with movable plate 4 through ball screw 5 , the frequency modulation motor 11 is rotated to drive the movable plate 4 to move horizontally. Wherein, the movable plate 4 is placed on the guide rail workbench 15, and the guide rail workbench 15 is provided with a track 13 for the movable plate 4 to move; one side of the guide rail workbench 15 is provided with a fixed seat 7, and the fixed seat 7 is used to fix the frequency modulation motor 11. The small pulley 10 and the large pu...

Embodiment approach 2

[0036] As the second preferred embodiment of the present invention: four guide pillars 6 are arranged on the movable plate 4 of the present embodiment, one end of the guide pillar 6 is fixedly connected with the fixed plate 21, the other end is fixedly connected with the fixed seat 7, and the middle passes through The movable plate 4 is provided with a guide sleeve 14 at the joint between the movable plate 4 and the guide post 6, and the movable plate 4 can move back and forth on the guide post 6; the centering of the opening and closing process can be ensured through the clearance fit between the guide post 6 and the guide sleeve 14 The bottom of the movable plate 4 is provided with a movable plate motion guide rail 13 to support the movable plate 4

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Abstract

The invention discloses an opposite-opening totally-closed melt confined flow induced nucleation semi-solid slurry preparation device, and belongs to the technical field of material processing. The device comprises an upper cooling plate and a lower cooling plate, after the upper cooling plate and the lower cooling plate are combined, a melt confined flow induction nucleation channel is formed between the upper cooling plate and the lower cooling plate, a feeding port is formed in the upper end, and a material receiving crucible is arranged at the lower end. The device can prepare semi-solid alloy slurry which is uniform and fine in structure and better in spheroidizing effect, alloy melt is directly poured into a melt constraint induction nucleation device through the feeding port, the melt constraint induction nucleation device is welded with an upper water tank and a lower water tank which are provided with an independent water inlet and an independent water outlet, under the combined action of the strong chilling action on the contact surface of the constraint induction nucleation device and the restraining action in the horizontal and vertical directions, semi-solid slurry in the shape of fine spheres or roses can be prepared. The device can be used for semi-solid rheoforming of alloys such as copper, aluminum and magnesium, and the process is simple in process, convenient to operate and low in cost.

Description

technical field [0001] The invention relates to a split-type fully-enclosed melt-constrained flow-induced nucleation semi-solid slurry preparation device, which belongs to the technical field of material processing. Background technique [0002] Semi-solid metal processing technology is that during the solidification process of metals, the formation of dendrites is suppressed or broken by controlling the solidification conditions, and the dendrites generated are formed to form equiaxed, uniform, and fine primary phases that are evenly distributed in the liquid phase. The semi-solid slurry is processed and formed by conventional techniques such as die-casting, extrusion, and die forging. At present, there are many methods for preparing semi-solid slurry, such as mechanical stirring method, electromagnetic stirring method, near liquidus casting method, ultrasonic vibration method, inclined plate method, etc. [0003] The principle of mechanical stirring technology is to use t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/00B22D17/30B22D1/00
CPCB22D17/007B22D17/30B22D1/00
Inventor 周荣锋熊文韬刘章兴何子龙刘涛殷新华文科
Owner KUNMING UNIV OF SCI & TECH
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