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Efficient metal bar detection device and control system thereof

A technology of metal rods and detection devices, applied in the field of laboratory detection, can solve problems such as low work efficiency, large measurement errors, and cumbersome work, and achieve the effects of reducing workload, improving efficiency, and avoiding errors

Pending Publication Date: 2022-02-25
盐城市联鑫钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The measurement error is large and the work efficiency is low;
[0005] 2. Place the pieces to be inspected one by one on the detection position for weighing and length measurement, and then remove the inspection pieces from the inspection instrument. During the inspection process, each time a piece to be inspected needs to be manually pressed the detection button, each After completing a batch of testing work, it is necessary to export and upload the test data, which is cumbersome and repetitive

Method used

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  • Efficient metal bar detection device and control system thereof
  • Efficient metal bar detection device and control system thereof
  • Efficient metal bar detection device and control system thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1: Please refer to Figure 1-2 , the present invention provides a high-efficiency metal rod detection device: comprising a feeding mechanism 1, a rod detection machine 2, a feeding mechanism 3 and an operation table 14, and the two ends of the top of the rod detection machine 2 are symmetrically installed with a positioning light source 12 , and the middle position of the top of the positioning light source 12 is fixedly installed with a detection and positioning tool 13, and the length and weight of the metal rod body 11 are measured through two positioning light sources 12 and an electronic scale, and the measured data are stored in the corresponding folder. The saved data is read and uploaded to the MES system through the data acquisition software. A rotary drive assembly 4 is installed between the feeding mechanism 1, the bar inspection machine 2 and the unloading mechanism 3, and the top of the rotary drive assembly 4 is installed with a first mechanical Th...

Embodiment 2

[0035] Example 2: Please refer to Figure 3-5 , the present invention provides a control system for a high-efficiency metal bar detection device: the included firmware and system flow:

[0036] The control system also includes the following firmware: the system must be equipped with PLC controller, stepping motor, cylinder, sensor photoelectric, magnetic induction, contactor and relay; 0.6MP compressed air, DC24V switching power supply (150W-200W) and AC220V power supply;

[0037] Process 1: Press the start button after the machine is reset, and the feeding belt in the feeding mechanism 1 will feed at a slow speed. When it is detected that there are parts to be inspected at the feeding level, the feeding mechanism 1 will stop feeding;

[0038]Process 2: When the detection completion signal of the bar detector 2 is received, the first mechanical arm 5 descends to the lower limit and then clamps the metal rod 11, and the first mechanical arm 5 rises to the upper limit when the ...

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PUM

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Abstract

The invention discloses an efficient metal bar detection device and a control system thereof. The efficient metal bar detection device comprises a feeding mechanism, a bar detection machine, a discharging mechanism and an operation table, positioning light sources are symmetrically installed at the two ends of the top of the bar detection machine, and a detection positioning tool is fixedly installed in the middle of the top of each positioning light source; a rotary driving assembly is arranged among the feeding mechanism, the bar detecting machine and the discharging mechanism, and a first mechanical arm and a second mechanical arm are installed at the top end of the rotary driving assembly. The whole process of feeding, primary moving, detection, secondary moving and discharging is automatically completed, operation of operators is not needed, the workload of the operators is reduced, errors generated during manual measurement are avoided, the whole detection process is continuously, stably and automatically carried out, and detected data are automatically uploaded and stored.

Description

technical field [0001] The invention belongs to the field of laboratory detection, and specifically adds a mechanical arm to the equipment position of the bar meter weight detector, and automatically completes the weighing and measuring method and Control System. Background technique [0002] Metal materials refer to materials with luster, ductility, easy conduction, heat transfer and other properties. Generally divided into ferrous metals and non-ferrous metals, ferrous metals include iron, chromium, manganese and so on. Among them, steel is the basic structural material, known as the "skeleton of industry". With the progress and development of society, the demand for the use of metal bars is gradually increasing, and bars need to undergo various tests after they are produced. coefficient" is one of them. [0003] At present, the meter weight detection of bars includes two methods, and the two methods have the following defects: [0004] 1. Measure the length of the bar...

Claims

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Application Information

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IPC IPC(8): G01N33/20G01D21/02G05B19/05B65G47/90B65G43/08B65G23/22B65G23/04
CPCG01N33/20G01D21/02G05B19/054B65G47/90B65G23/04B65G23/22B65G43/08
Inventor 刁承民谢吉祥侯新硕陈荣赵瑞敏
Owner 盐城市联鑫钢铁有限公司
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