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Unmanned chain type excavation device, unmanned operation system and unmanned operation method

A chain-type, operation technology, applied in the direction of earth mover/shovel, mechanically driven excavator/dredger, construction, etc., can solve the problems of high labor cost, great economic impact, lack of professional equipment, etc. Achieve the effect of low labor cost, small economic impact, and reduced construction workload

Pending Publication Date: 2022-03-11
山东高速建设管理集团有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) In the process of reconstruction and expansion of old roads, it is necessary to set multiple steps on the joint surface between the new roadbed and the old roadbed. The steps include horizontal joint surfaces and vertical joint surfaces. Traditional step excavation equipment adopts general-purpose bucket excavation. machine, without professional equipment, the excavated steps are uneven and need to be leveled in the later stage; and the excavation operation cannot be carried out continuously, the efficiency is low, the construction period is long, and the cost is high;
[0006] (2) When the new subgrade and the old subgrade are over-excavated to form the wide-faced steps, the previous slope-clearing operations are all asynchronous construction, so that the step slopes on both sides form different tensile structures during the foundation building process. At the same time, the slope dikes on both sides of the old subgrade have changed over a long period of time, and the angles of the slope dikes on both sides are different, which has caused certain difficulties in excavating and clearing the slope, thus affecting the laying of the new subgrade base.
[0007] (3) The step excavation equipment is manually driven, the labor cost is high, and large-scale mechanized construction cannot be achieved, and the engineering efficiency is low. Especially in the construction of roads with heavy traffic such as expressways, the construction period is long and the economic benefits are greatly affected.

Method used

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  • Unmanned chain type excavation device, unmanned operation system and unmanned operation method
  • Unmanned chain type excavation device, unmanned operation system and unmanned operation method
  • Unmanned chain type excavation device, unmanned operation system and unmanned operation method

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Experimental program
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Embodiment 1

[0036] This embodiment provides an unmanned chain excavation device for one-time molding of old subgrade steps for road reconstruction and expansion. The device is an unmanned chain excavation device driven and suspended by a walking machine.

[0037] Such as figure 1 and figure 2 As shown, an unmanned chain excavation device includes a car body 1, a positioning unit, a power output unit, a job execution unit and a control processing unit.

[0038] In this embodiment, the vehicle body 1 is the vehicle body of a chain trencher.

[0039] The power take-off unit is arranged on the car body to provide driving power; the power take-off unit includes a diesel engine 2 and a speed reducer 3, the diesel engine 2 has a first power take-off shaft, and the first power take-off shaft is fixed with a pulley-4 and a speed reducer 3 has a power input shaft and a second power output shaft, the power input shaft is fixed with a pulley two 5, the first pulley 4 and the second pulley 5 are in...

Embodiment 2

[0061] This embodiment provides an unmanned operation system, which can be deployed on the entire road reconstruction and expansion step excavation construction site, such as Figure 4 As shown, the unmanned operation system provided by this embodiment includes multiple positioning base stations 24, a server 25 and at least one unmanned chain excavation device provided by Embodiment 1.

[0062] Wherein, each positioning base station 24 is all wirelessly connected with each unmanned chain type excavation device and server 25, and is used for receiving the positioning request that unmanned chain type excavation device sends, and sends positioning signal to server 25 according to positioning request; 25 is wirelessly connected with each unmanned chain excavation device, which is used to determine the position and moving direction of the unmanned chain excavation device according to the positioning signal, and send the unmanned chain excavation device to the unmanned chain excavati...

Embodiment 3

[0068] This embodiment provides an unmanned operation method, which is the operation method of the unmanned operation system in embodiment 2, that is, the unmanned step excavation construction method, and the method includes the following steps:

[0069] S10. The unmanned chain excavation device sends a positioning request to multiple positioning base stations 24 around, so that the server 55 locates the position of the unmanned chain excavation device.

[0070] Exemplarily, an ultra wide band (Ultra Wide Band, UWB) technology may be used to realize the positioning of the unmanned chain excavation device. The unmanned chain-type excavation device sends UWB signals to the positioning base station 24 every set time through the positioning tag, and the positioning base station 24 calculates the distance from the positioning base station 24 to the unmanned chain-type excavation device according to the time of receiving the UWB signal, and The distance is uploaded to the server 25,...

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Abstract

The invention discloses an unmanned chain type excavation device, an unmanned operation system and an unmanned operation method, and belongs to the technical field of road and mechanical engineering. The positioning unit is arranged on the vehicle body and is used for sending a positioning request to a plurality of positioning base stations located at the periphery, so that the server positions the position of the unmanned chain type excavation device; the power output unit is arranged on the vehicle body and used for providing driving power; the operation execution unit is arranged on the vehicle body, is in driving connection with the power output unit and is used for excavating the land; and the control processing unit is mounted on the vehicle body, connected with the operation execution unit and used for responding to an operation instruction sent by the server according to the position of the positioning unit, controlling the vehicle body to move to the target area and performing operation in the target area. Rapid construction and one-time forming of roadbed steps can be achieved, the construction workload is reduced, the engineering period is shortened, and the settlement difference between widening of new and old roadbeds is reduced, so that the construction quality of the widening roadbed is guaranteed.

Description

technical field [0001] The invention belongs to the technical field of road and mechanical engineering, and specifically relates to an intelligent unmanned chain-type excavation device, an unmanned operation system and an unmanned operation method based on unmanned driving for road reconstruction and expansion of old subgrade steps. Background technique [0002] With the rapid development of my country's national economy, many two-way four-lane expressways built in the early stage of the country can no longer meet the travel requirements of the existing traffic flow. Expressway reconstruction and expansion projects have become a key issue in the development of expressways in recent years. The main direction of highway development is necessary for the research on the reconstruction and expansion of expressways under various construction conditions. Subgrade widening and splicing is an important research content of highway reconstruction and expansion, especially for the rapid d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E02F3/08E02F3/12E02F3/16E02F5/06E02F5/14
CPCE02F3/08E02F3/12E02F3/16E02F5/06E02F5/145
Inventor 崔新壮李涛孙华琛石南田迎军孙志平李伟邢晓波于淼
Owner 山东高速建设管理集团有限公司
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