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High-gain grid adhesive film for photovoltaic module, composite EVA (Ethylene Vinyl Acetate) resin and production process thereof

A photovoltaic module and production process technology, applied in the direction of film/sheet adhesive, adhesive, film/sheet without carrier, etc., can solve the problems of migration, easy falling off of reflective layer, and inability to effectively increase conversion efficiency, etc.

Pending Publication Date: 2022-03-25
CHANGZHOU BAIJIA NIANDAI FILM TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When the grid adhesive film is applied to the package of the component, when it is laminated at high temperature, the base adhesive film is melted and flowed through high temperature, so that the strip reflective layer on the surface of the base adhesive film is easy to fall off, or deform, or migrate, so that it cannot correspond to The gap between the cells, so that the effect of reflecting light cannot be achieved, but it will also reflect the light that could have been irradiated to the cells, resulting in the inability to effectively increase the conversion efficiency.
[0005] Patent document CN202022009619U discloses a grid adhesive film and a photovoltaic module, which solves the problem that the reflective layer in the gap between the two cells is easy to fall off, deform, or migrate by pre-crosslinking. The problem that the reflective layer is prone to damage after the film is still not well resolved

Method used

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  • High-gain grid adhesive film for photovoltaic module, composite EVA (Ethylene Vinyl Acetate) resin and production process thereof
  • High-gain grid adhesive film for photovoltaic module, composite EVA (Ethylene Vinyl Acetate) resin and production process thereof
  • High-gain grid adhesive film for photovoltaic module, composite EVA (Ethylene Vinyl Acetate) resin and production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Step S1, mix 100 parts of EVA resin melt index 15 pellets with 0.5 part of initiator, 0.5 part of auxiliary crosslinking agent, 0.3 part of adhesion promoter and 0.3 part of light stabilizer by spraying to prepare master batches ;

[0041] In step S2, the masterbatch is passed through a casting extruder, and then embossed to form a base film.

[0042] In this embodiment, initiators, co-crosslinking agents, adhesion promoters, and light stabilizers play an important role in the links of crosslinking curing and radiation curing, which reduce the fluidity of the grid adhesive film after it is attached, ensuring The grid film will not flow during lamination.

[0043] The processing steps of Examples 2-11 are basically the same as those of Example 1, except for the specific number of components, see Table 1 and Table 2 for details.

[0044] Table 1:

[0045]

[0046] Table 2:

[0047]

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PUM

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Abstract

The invention belongs to the technical field of packaging adhesive films, and particularly relates to a high-gain grid adhesive film for a photovoltaic module, composite EVA resin and a production process of the composite EVA resin, and the high-gain grid adhesive film for the photovoltaic module comprises a base film, and the contact surface of the base film and a grid reflecting layer is an EVA adhesive film; wherein the melt index of the EVA adhesive film is 6 to 15 g / 10 min. According to the high-gain grid adhesive film for the photovoltaic module, various EVA resins with different melt indexes are mixed according to a ratio, so that the fluidity of the EVA resins is reduced, and meanwhile, the processing speed regulation is ensured, so that the fluidity of the adhesive film after crosslinking and irradiation curing is reduced, the grid adhesive film is prevented from flowing in the module laminating process, and a grid part after the photovoltaic module is laminated is enabled to be uniform and uniform. Especially, the edge grid reflecting layer is not easy to crack.

Description

technical field [0001] The invention belongs to the technical field of encapsulating adhesive films, and in particular relates to a high-gain grid adhesive film for photovoltaic components, a composite EVA resin and a production process thereof. Background technique [0002] High conversion efficiency and low manufacturing cost have always been the goals pursued by photovoltaic power generation. At present, due to the gaps between the cells in the photovoltaic module, the light irradiated there cannot be fully absorbed and utilized by the cells, resulting in energy loss, resulting in lower module efficiency than the cell efficiency. The white high-reflective backplane can use part of the light in the gap, and the white film on the back layer can also partially use the light in the gap, and the power gain is higher than that of the white backplane. The principle is to reflect the light at the gap to the front glass, and reflect or even total reflect at the interface between ...

Claims

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Application Information

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IPC IPC(8): C09J123/08C09J7/10C09J7/30
CPCC09J123/0853C09J7/10C09J7/30C08L2205/025C09J2423/04C09J2203/33C08L23/0853
Inventor 茹小伟茹正伟
Owner CHANGZHOU BAIJIA NIANDAI FILM TECH CO LTD
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