Quick casting cold crucible suspension furnace and alloy smelting method

Abstract

According to the rapid casting cold crucible suspension furnace and the alloy smelting method, a smelting crucible water cooling box, a smelting coil, a smelting crucible and a casting coil are arranged in a smelting chamber, the smelting crucible water cooling box is welded to the smelting crucible, the smelting crucible water cooling box is connected with a guide rail of the smelting chamber, and the guide rail is welded to the smelting chamber; the smelting crucible water cooling box moves up and down along a guide rail of the smelting chamber, the smelting coil is connected with the smelting chamber through an insulating material, the casting coil is connected with the smelting chamber through an insulating material, the casting chamber is connected with a casting chamber furnace door, a smelting chamber furnace cover is arranged on the lower portion of the gate valve, and a to-be-fused alloy material is arranged in the smelting crucible. The invention has the advantages of rapid melting and casting functions, good mold filling, uniform melting component and stable quality, can be used for melting high-purity, easily-oxidized and refractory alloy, reduces the production cost, and is applied to the technical fields of high-purity active light alloy material preparation and casting precision forming.

Description

technical field [0001] The invention relates to a rapid casting cold crucible suspension furnace and an alloy melting method in the technical field of high-purity master alloy, high-purity target material, high-purity refractory metal, preparation of high-purity active light alloy material and casting precision forming technology, specifically relates to The smelting equipment and alloy smelting method for preparing high-purity materials and precision forming of castings by using dual power supply induction melting process in vacuum or argon environment. Background technique [0002] In smelting technology, vacuum induction smelting technology is a more advanced and common smelting technology. The smelting material is heated by electromagnetic induction. The vacuum environment eliminates the pollution of the atmosphere to the smelting material, and can prepare alloy products with higher purity. However, the crucible material will contaminate the melted material during the in...

AI Technical Summary

Problems solved by technology

[0009] The design feature of the rapid casting cold crucible suspension furnace is that the equipment replaces the crucibles of ceramic materials such as zirconia and aluminum oxide used in the original rapid casting furnace with a water-cooled copper crucible. The water-cooled copper crucible has a water cooling function and has Continuous use, maintenance-free, etc.; the melting coil and the casting coil are powered independently, avoiding the complicated mechanical action of casting plugs and the pollution of the alloy liquid by the bottom plug, and solving the problem of melting high-temperature, high-quality alloy pollution and solving the problem of ceramics Crucible waste problem, while solving the problem of ordinary rapid casting furnace, and the problem of water-cooled copper crucible solidification shell during casting, improve material utilization, reduce the complexity of the equipment, and because of the suspension melting effect, batching melting, the upper part After all the melting components of the alloy are uniform, the melting bottom plug can ensure uniform composition and temperature; therefore, the entire melting chamber does not need to break the vacuum, and it is kept in a vacuum state for continuous production, which can well ensure the vacuum degree of the melting chamber and improve production. Excellent product quality, because it is all melted and cast at one time, casting large castings, there will be no casting defects, suitable for large-scale production of enterprises, and continuous production can be realized

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