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Combined cooling system for injection mold

A cooling system and combined technology, applied in 3D modeling, instrumentation, design optimization/simulation, etc., can solve the problems affecting the quality of plastic parts and production efficiency, the distance cannot be synchronized, and the products cannot be effectively cooled, etc., to achieve Wide application prospects and practical significance, the effect of improving the quality of plastic parts and improving the production capacity of injection molding

Inactive Publication Date: 2022-05-13
WUHAN POLYTECHNIC UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] There is a box of plastic parts such as figure 2 As shown, its structure is relatively complex. The main structure is a large cylindrical shell with a thickness of 3mm. There are four small cylindrical shells evenly distributed on the side wall of the large cylindrical shell with a thickness of 3mm. Plastic parts require high assembly accuracy. Appearance requirements can not have defects such as overflow edge, air hole and silver streak
[0004] At present, the traditional manufacturing process adopts the form of straight-drilled through holes or blind holes for the processing of cooling pipes. The distance between the straight-line holes and the cylindrical surface cannot be synchronized, and it is difficult to cover the surface of the product evenly at equal distances for cooling, which is easy to cause heat. Local accumulation prevents the products from being effectively cooled, thereby affecting the quality and production efficiency of plastic parts; for the cooling of curved surface products, the cooling device that adopts conformal cooling pipes and casts and fixes with low-melting point alloys has obvious advantages, and its cooling effect The main relevant influencing factors include process parameters and design parameters. Using MoldFlow software to realize the simulation of the cooling process of plastic melt in the mold can predict the rationality of process parameters and design parameters after the cooling pipeline design is completed, so that the design scheme can be implemented as soon as possible Production

Method used

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  • Combined cooling system for injection mold
  • Combined cooling system for injection mold
  • Combined cooling system for injection mold

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as figure 1 As shown in -3, the outer surface of the plastic part is formed by the cavity arranged in the fixed mold. The circular end surface of the outer surface is equipped with a planar vortex-shaped cooling pipe. The two ends of the pipe are connected in series with the medium pipes. , the other end is connected with the medium inlet and outlet horizontal hole passing through the adjacent formwork, and the connection is sealed with a sealing ring to ensure no leakage. The cooling medium enters from the horizontal hole near the gate and flows out from the other end away from the gate.

[0033] The outer surface of the plastic part is equipped with a plurality of combined cooling pipes that fit the shape of the outer periphery. The axis of each pipe is located in the reference plane, and the reference plane is perpendicular to the outer peripheral side. Each pipe includes multiple large-diameter arc pipes and multiple small-diameter circles. All the pipes are c...

Embodiment 2

[0036] The inner surface of the plastic part shell is formed by the core arranged on the movable mold. The inner surface of the large-diameter cylindrical shell is equipped with a helical pipe connected to a plane vortex pipe to form a series cooling pipe. The helical pipe and the vortex pipe have the same direction of rotation. The pipe connection form adopts circular arc tangential connection. The central axis of the spiral pipe and the plane where the vortex pipe is located are in a vertical position. The vortex cooling pipe cools the circular plane part of the inner surface of the plastic part. The inner surface of the plastic part is cooled. One end of the vortex pipe is connected to the medium inlet pipe. The medium inlet pipe is perpendicular to the plane where the vortex pipe is located. The inlet pipe is perpendicular to the plane of the vortex pipe. One end of the spiral pipe is connected to the medium outflow pipe. The outlet pipe is parallel to the inlet pipe, and b...

Embodiment 3

[0039]The inner surface of the small-diameter cylindrical shell on the inner surface of the plastic part is equipped with a jet tube cooling pipe to cool the circular plane part and the circumference part of the inner surface of the plastic part. The cooling medium is sprayed from the top of the jet tube and shunts around to cool the core wall , the ratio of the inner tube diameter to the outer tube diameter of the small diameter in the jet tube is 0.707, the inner tube and the outer tube have the same flow assist, the jet tube is threaded into the core, the medium inlet and outlet are connected to the cooling medium on the adjacent formwork The inlet and outlet horizontal holes are connected, and the nozzle pipe is made of copper pipe, and the sealing ring is used to seal the connection with the medium inlet and outlet horizontal holes passing through the formwork to ensure that the connection does not leak.

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Abstract

The embodiment of the invention generally relates to the design of a cooling pipeline of an injection mold, the design of a combined cooling system comprising a fixed mold part and a movable mold part of the mold and a method for judging the influence of the combined cooling system on product forming. The combined cooling system for the injection mold is a cooling mechanism which is attached to the inner surface and the outer surface of a plastic part in a multi-dimensional mode and arranged in a layered mode. Comprising at least one group of spirally-connected vortex-shaped mixed cooling pipelines, one group of multi-section arc-connected multi-section linear mixed cooling pipelines, one group of water spraying pipe cooling pipelines and one group of vortex-shaped cooling pipelines or arc-shaped cooling pipelines, and the size design of the cooling pipelines is based on cooling analysis of a Moldflow software platform. The flow behavior and the heat transfer behavior in the cooling process are simulated, the cooling analysis result is analyzed, the product forming cooling effect and influence factors are obtained by combining experience, and the reasonable cooling system design is achieved.

Description

technical field [0001] The invention relates to the field of injection mold design, in particular to the design of a combined cooling system for an injection mold. The cooling system is a cooling mechanism arranged in layers on the inner and outer surfaces of multi-dimensional laminated plastic parts. Background technique [0002] In plastic injection molding, the temperature of the mold directly affects the quality of plastic parts. As people have higher and higher requirements for the appearance, dimensional accuracy and performance of plastic products used in daily life, this makes the temperature control of the mold more stringent. ;When the ordinary cooling water channel cannot reach the control accuracy of the set temperature range, the cooling pipeline can be designed as a multi-form combined cooling system; the cooling effect of the cooling system is affected by many factors, and more and more enterprises choose to use mold flow Analytical technology is used to predi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/73G06F30/20G06F30/10G06T17/00G06F119/08
CPCB29C45/7312G06F30/20G06F30/10G06T17/00B29C2045/7318G06F2119/08
Inventor 殷燕芳陈艳山李玉华
Owner WUHAN POLYTECHNIC UNIVERSITY