Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

V-method casting process for nodular cast iron casting

A technology of ductile iron and casting process, applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc., can solve the problem of large shrinkage porosity and shrinkage porosity, reduce shrinkage porosity and shrinkage porosity, improve dimensional accuracy, and reduce graphite. The effect of the expansion force

Pending Publication Date: 2022-06-21
山东宇信铸业有限公司
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The invention proposes a V-method casting process for ductile iron castings, which solves the problem that the shrinkage cavity and porosity tendency is relatively large when casting thick and large cross-section castings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • V-method casting process for nodular cast iron casting
  • V-method casting process for nodular cast iron casting
  • V-method casting process for nodular cast iron casting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0039] refer to Figure 1-5 , a ductile iron casting V method casting process, comprising the following steps:

[0040] S1, material selection

[0041] According to the computer-aided software, draw the parts diagram to be cast, and design the upper and lower sand boxes to match it, set up the air extraction box according to the size and structure of the sand box, select the core box group required for the sand mold according to the parts diagram and When sand molding is processed, the upper and lower shapes are selected, and the appropriate amount of cold iron, riser, exhaust sheet and water pipe should be selected.

[0042] S2, core mo...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of spheroidal graphite cast iron casting processing, particularly relates to a V-method casting process for a spheroidal graphite cast iron casting, and provides the following scheme aiming at the problem that the shrinkage porosity tendency of a shrinkage cavity is relatively large when a thick and large-section casting is subjected to casting processing: S1, material selection; s2, core making and modeling; s3, smelting and pouring; s4, opening the box and taking the package; s5, fine processing; according to the method, the thick and large-section ductile iron casting is cast through V-method negative pressure, during casting of the casting, by controlling the sand mold, the compactness, the number of sprues, the number of dead heads and the number of chilling blocks and selecting the proper pouring temperature, the graphitization expansion force of the casting in the solidification casting process can effectively avoid shrinkage cavity and shrinkage porosity defects, and the casting quality is improved. The negative pressure pipe is pressurized at the thick and large part of the casting, so that the cooling speed is accelerated to prevent spheroidizing recession, and meanwhile, the graphitization expansion force is reduced, so that the phenomena of shrinkage cavities and shrinkage porosity of the casting are greatly reduced.

Description

technical field [0001] The invention relates to the technical field of ductile iron casting and processing, in particular to a V method casting process for ductile iron castings. Background technique [0002] Casting is an important manufacturing method in the basic industry. Large and medium-sized cast iron parts are generally cast by resin sand process, especially thick and large section ductile iron parts become the only option for resin sand process; however, resin sand process has high dimensional accuracy, clear external contour, Castings have the advantages of smooth surface, good appearance quality, dense structure and high comprehensive quality of castings; at the same time, they have the disadvantages of high quality of raw sand, strong irritating odor at the molding and pouring site, and high cost. [0003] When casting the head plate, second plate, tail plate castings of injection molding machine, and large-section ductile iron castings of injection molding machi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/03C21C1/10B22D15/00B22D27/04
CPCB22C9/03C21C1/10B22D15/00B22D27/04
Inventor 余文武
Owner 山东宇信铸业有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products