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Breakout forecasting method for continuous casting crystallizer

A technology for continuous casting crystallizers and crystallizers, applied in casting equipment, manufacturing tools, manufacturing computing systems, etc., can solve the problems of unspecified layout parameters, no fiber grating, etc., achieve intrinsic safety, broad application prospects, test high precision effect

Active Publication Date: 2022-08-05
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

In CN114077011, the manufacturing method for crystallizer temperature measurement optical fiber is announced, but the specific layout parameters are not given
Though also have patent CN106706075A, CN112935213A, CN114012053A to announce the application of fiber grating in the measurement of molten steel level height in the crystallizer and the judgment of mold nozzle nodulation state at the same time, but there is no application of fiber grating in mold breakout prediction to report

Method used

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  • Breakout forecasting method for continuous casting crystallizer
  • Breakout forecasting method for continuous casting crystallizer
  • Breakout forecasting method for continuous casting crystallizer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0102] The crystallizer liquid level line 1 position is as follows figure 1 As shown, the arrangement of thermocouples in the original model is as follows figure 1 shown in the position of bolt 2, the thermocouple is arranged in figure 1 The upper 3 rows and the middle 10 columns are shown in the bolt 2 position. Therefore, in order to improve the accuracy of the model, this embodiment determines that the number of columns is 11, and the number of rows remains unchanged. Slot at the corresponding position of the copper plate of the mold, and the width of the slot is 1mm, such as figure 2 As shown, the groove depth is 2 mm deeper than the depth of the water seam 4. The distance between the temperature measurement points in each row is 150mm, and the total number of gratings is 30. The grating arrangement is as follows figure 1 shown in the middle line. The optical fiber 32 is covered with a metal protective sleeve 31, fixed with resin, the mold is installed, the casting wo...

Embodiment 2

[0104] The arrangement of the original model thermocouple is as follows figure 1 shown in the position of bolt 2, the thermocouple is arranged in figure 1The upper 3 rows and the middle 10 columns are shown in the bolt 2 position. Therefore, in order to improve the accuracy of the model, this embodiment determines that the number of columns is 22, and the number of rows remains unchanged. A slot is made at the corresponding position of the copper plate of the mold, the width of the slot is 0.5mm, and the depth of the slot is 1mm deeper than the depth of the water gap 4. The spacing of temperature measurement points in each row is 100mm, and the total number of gratings is 60. The grating arrangement is as follows image 3 shown in the middle line. The optical fiber 32 is covered with a ceramic protective sleeve 31, fixed with resin, the mold is installed, the casting work is started, the laser is emitted, and the collected signal is processed into a temperature signal by the...

Embodiment 3

[0106] The arrangement of the original model thermocouple is as follows figure 1 shown in the position of bolt 2, the thermocouple is arranged in figure 1 The upper 3 rows and the middle 10 columns are shown in the bolt 2 position. Therefore, in order to improve the accuracy of the model, this embodiment determines that the number of columns is 22 and the number of rows is 11. A slot is made at the corresponding position of the copper plate 5 of the mold, the width of the slot is 0.9mm, and the depth is 1.5mm deeper than the depth of the water gap. The spacing of temperature measurement points in each row is 125mm, and the total number of gratings is 242. The grating arrangement is as follows Image 6 and 7 shown in the middle line. The optical fiber 32 is covered with a glass fiber protective sleeve 31 and fixed with silica gel, the mold is installed, the casting work is started, the laser is emitted, and the collected signal is processed into a temperature signal by the f...

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Abstract

The invention belongs to the technical field of metal casting, and particularly relates to a continuous casting crystallizer breakout forecasting method which is intrinsically safe, reliable in result and higher in testing precision and has a wider application prospect in the field of steel temperature measurement. The method comprises the following steps: firstly, determining an arrangement scheme and an arrangement number of fiber gratings, slotting at a specific position of a crystallizer copper plate, processing the gratings on optical fibers, manufacturing a fiber grating sensor, and then installing and fixing the fiber grating sensor in the slot at the specific position of the crystallizer copper plate; the method comprises the following steps of: starting to cast, emitting laser, processing a signal acquired by a fiber grating sensor into a temperature signal through a fiber grating demodulator, and putting the obtained temperature signal into a bleed-out forecasting model, so that the aim of forecasting the bleed-out of the crystallizer is fulfilled.

Description

technical field [0001] The invention relates to the technical field of metal casting, in particular to a method for predicting breakout of a continuous casting mold. Background technique [0002] my country's crude steel output has already reached one billion tons, and the proportion of steel solidified through the continuous casting process has even reached more than 99%. As the "heart" of the continuous casting machine, the mold plays the role of the first solidified molten steel to form a steel shell in the steelmaking process. The quality of the steel shell solidified in the mold directly determines the quality and performance of the slab and even the steel. If there is a problem with the mold process, it will lead to surface defects of the casting billet, and even cause a steel breakout accident. Once a mold breakout accident occurs, it will not only cause the entire steelmaking process to stop, damage equipment, and even lead to casualties. [0003] In order to reduc...

Claims

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Application Information

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IPC IPC(8): B22D11/18B22D2/00
CPCB22D11/182B22D11/185B22D2/006Y02P90/30
Inventor 邢立东包燕平阳建宏王敏
Owner UNIV OF SCI & TECH BEIJING