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Self-lubricating running board production method

A manufacturing method and technology of running boards, which are applied in the direction of chemical instruments and methods, sports accessories, layered products, etc., can solve the problems of burning instruments or control lines, motors and control parts overload burning, separation layers, etc., to improve antistatic The effect of interference ability

Inactive Publication Date: 2006-06-21
吴小凤
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] (1) Inconvenient: When exercising, it is found that the resistance of the treadmill is too large, and it will be very troublesome to find a lubricant to apply, thus reducing the enthusiasm for using the treadmill
[0004] (2) There is a certain risk: when applying lubricant, you should put your hand under the running belt, and it is easy to be pinched by the running belt and rollers
[0005] (3) Poor stability: Because it is difficult to apply evenly on the entire board surface, the places where the paint is too much are very slippery, and the places where the paint is less or some places are not painted are still not slippery, and the running is not smooth
[0006] (4) Poor durability: the lubricating effect is good when it is first applied, but after a period of use, the frictional resistance will gradually increase to a certain level, and the lubricant must be reapplied
[0007] (5) Easy to absorb dust: lubricants are relatively easy to absorb dust, and the lubricant that adheres to dust has no lubricating effect, and it will eventually adhere to the cloth base of the running belt, destroying the structure of the friction layer of the running belt, making the cloth one board The friction coefficient of the friction pair is further increased, which requires more lubricant to be applied, forming a vicious circle
[0008] (6) The service life of the treadmill is reduced: for most people, it will be enough to be able to run barely. As everyone knows, the greater the friction, the faster the wear of the running belt and the running board; Diligent, running belt cloth sticks to a certain extent, the running belt is still unusable
[0010] (1) It is necessary to use a higher power motor, resulting in an increase in manufacturing cost and use cost
[0011] (2) Adding lubricant will pollute the cloth base of the running belt and may cause traction failure
[0012] (3) When the friction resistance is too large, generally speaking, the user cannot feel it, but the output of the motor is increased. If the protection device of the control circuit fails, it is easy to cause the motor and the control part to be overloaded and burned; even if the protection device is effective, it is easy to Situations where users want to use but cannot
In addition, the frictional resistance is large. In addition to the increased wear and tear of the running board and the running belt, it will also cause the running belt and the running board to generate heat and increase the temperature. As far as the temperature rise is concerned, the user feels uncomfortable; The second is that the performance of running boards and running belts is reduced, especially running boards. At present, most of them are made of polyester board or polyvinyl chloride (PVC) board. The higher the temperature, the softer the rubber board and the easier it is to deform. The adhesive strength of the running board decreases with the increase of temperature, causing the running board to be delaminated, bubbling and damaged
[0013] For the running board with sponge elastic layer, the so-called soft board, in addition to the above problems, there is also the problem of heat generation when the elastic layer acts as a buffer, so it is more prone to delamination and bubbling.
In addition, the soft board generally uses PVC board as the surface layer, and the friction with the cloth base is easy to generate high-voltage static electricity.
When the static electricity accumulates to a certain extent, sparks will be generated on the rear roller of the treadmill, which will interfere with the instrument and control circuit of the machine, and even burn the instrument or control circuit in severe cases.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] This self-lubricating running board is directly poured and solidified to form a self-lubricating layer on the surface of the hard floor MDF. The manufacturing method is:

[0041] (1) The chemical composition (by weight) of the self-lubricating layer is:

[0042] Unsaturated polyester resin 100, initiator (methyl ethyl ketone peroxide) 2.0, accelerator (10% concentration of cobalt peroxide stearate) 1.0, diluent (styrene) 15.0, lubricant 5.0,

[0043] The lubricant is 10% molybdenum disulfide (MoS 2 ) and 20% tungsten disulfide (WS 2 ) of diethylene glycol (CH 2 OH·CH 2 O·CH 2 CH 3 OH) dispersion, its preparation method is: 7Kg diethylene glycol, add 1Kg molybdenum disulfide and 2Kg tungsten disulfide, grind with sand mill for 5 hours and disperse.

[0044] (2) Process steps

[0045] (i) The temperature at the construction site: 5°C, the curing time is 16 minutes, and the friction coefficient is selected as 0.11.

[0046] (ii) Compound preparation

[0047] ① Selec...

Embodiment 2

[0053] This self-lubricating running board is bonded with a layer of foam elastic layer on the plywood of the hard floor, and directly casts and solidifies a layer of self-lubricating layer on the elastic layer. The manufacturing method is as follows:

[0054] (1) The chemical composition (by weight) of the self-lubricating layer is:

[0055] Unsaturated polyester resin 100, initiator (methyl ethyl ketone peroxide) 1.0, accelerator (cobalt peroxystearate of 10% concentration) 0.6, diluent (styrene) 5.0, lubricant (preparation method with example 1) 5.0 ,

[0056] (2) Process steps

[0057] (i) The temperature at the construction site is 25°C, the curing time is 12 minutes, and the friction coefficient is selected as 0.11.

[0058] The following steps are the same as in Example 1.

Embodiment 3

[0060] The self-lubricating running board is directly poured and solidified on the plywood surface of the hard base to form a self-lubricating layer. The manufacturing method is:

[0061] (1) The chemical composition (by weight) of the self-lubricating layer is:

[0062] Unsaturated polyester resin 100, initiator (methyl ethyl ketone peroxide) 0.8, accelerator (cobalt peroxystearate of 10% concentration) 0.4, diluent (styrene) 0, lubricant (preparation method with example 1) 5.0 ,

[0063] (2) Process steps

[0064] (i) The temperature at the construction site is 38°C, the curing time is 8 minutes, and the friction coefficient is selected as 0.10.

[0065] The following steps are the same as in Example 1.

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PUM

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Abstract

A self-lubricating running board belongs to the technical field of sports equipment. The technical problem to be solved by the present invention is to provide a running board for a flat treadmill with complete self-lubricating properties. For this reason, directly cast and solidify a layer of self-lubricating layer on the elastic layer after bonding the elastic layer on the hard base plate or the hard base plate. The manufacture method of this lubricating layer is: (1) self-lubricating layer chemical composition (weight points) is: resin 100, initiator 0.8-2.0, promotor 0.4-1.0, diluent 0-15.0, lubricant 0.6-1.0, A small amount of color paste; (2) Select the weight of each component in the formula according to the conditions and requirements of the construction site temperature of 5-38 ° C, curing time of 8-16 minutes, and friction coefficient of 0.09-0.25, and then add the above-mentioned groups in a certain order Divide and stir evenly, pour it on the surface of the board, press and shape, wait for the resin to solidify, and then it will be a finished product.

Description

technical field [0001] The invention relates to the technical field of sports equipment, in particular to a method for manufacturing a self-lubricating running board used on a treadmill. Background technique [0002] The running board of the existing flat treadmill is contained in the treadmill bottom, and there is a running belt vertically around it above and below. The running board is composed of a bottom layer and a surface layer. The bottom layer can be a hard board layer, or a hard board layer plus a sponge elastic layer. The friction coefficient of the friction pair of the cloth base of the running belt and the surface layer of the running board is too large. It will cause excessive friction resistance when running. In order to reduce the friction resistance between the board and the belt, the current common practice is to coat the surface of the running board with silicone oil or other lubricants. Some manufacturers also provide a bottle of lubricant at random. Agen...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A63B22/02B29C39/00B32B27/00C08K3/30
Inventor 吴小凤
Owner 吴小凤
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