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Production process of superfine composite fiber

An ultra-fine composite fiber and production process technology, applied in the direction of melt spinning, single-component polyester rayon, etc., can solve the problems of relying on imports, restricting the application and development of sea-island fibers, and lack of mature technology, and achieves a degree of automation. high effect

Inactive Publication Date: 2003-02-26
辽阳天利海岛纤维有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] my country is a big country of chemical fiber production, with an annual chemical fiber production capacity of about 6 million tons. Among them, 80% of chemical fiber enterprises have small production scales and low-grade products, making it difficult to participate in international market competition. The current 15% has increased to more than 30%. Sea-island microfiber is one of the main high-grade differential fiber varieties and is the main raw material for the production of high-end clothing fabrics. my country's textile enterprises have formed a certain production scale of high-end clothing fabrics. I have not mastered the production technology of sea-island microfiber, so I can only rely on imports, which limits the application and development of my country's sea-island fiber field
One of the main raw materials of sea-island fiber is low-melting polyester chip, which has a low melting point and slow crystallization speed, and the agglomeration phenomenon is serious during pre-crystallization, which cannot be produced normally. There is no mature technology for this in China
Island-in-the-sea fiber spinning consists of two melts entering the same spinning assembly at two different temperatures and pressures to complete conjugate spinning, so it cannot be produced by conventional chemical fiber production processes.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Production process of superfine composite fiber
  • Production process of superfine composite fiber
  • Production process of superfine composite fiber

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0014] The production process of sea-island ultrafine composite fibers is further explained in conjunction with the process flow chart.

[0015] Production equipment, including high-level hopper 1, pre-crystallizer 2, agitator 3, drying tower 4, pre-crystallization fan 5, pre-crystallization heater 6, cyclone separator 7, crystallization air filter 8, fresh air filter 9, drying air Heater 10, Raphael nozzle 11, refrigerated dehumidifier 12, molecular sieve dehumidifier 13, air filter 14, pressure reducing valve 15, air release valve 16, composite spinning box. Composite spinning box, including main box 17, main box metering pump 18, auxiliary box 19, auxiliary box metering pump 20, spinning assembly 21, polyester polyester screw extruder 22, low melting point polyester screw Extruder 23, measuring head 24, side blowing device 25, winding machine 26, oiling device 27, polyester melt distribution pipe 28, low melting point polyester melt distribution pipe 29 and biphenyl steam g...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The Haidao superfine composite fiber producing process includes pre-crystallization of Dacron polyester slice and low smelting point polyester slice in a pre-crystallizer, drying in a drying tower, heating extrusion and smelting in a screw extruder to form spinnable melt, measuring in spinning measuring pump, distributing the two kinds of melt for homogeneous mixing, jetting out from the spinning jet, cooling to form, bundling and oiling, passing through spinning channel and winding by winder to form Haidao composite fiber bundle.

Description

(1) Technical field [0001] The invention belongs to a chemical fiber production process, in particular to a superfine composite fiber production process. (2) Background technology [0002] my country is a big country of chemical fiber production, with an annual chemical fiber production capacity of about 6 million tons. Among them, 80% of chemical fiber enterprises have small production scales and low-grade products, making it difficult to participate in international market competition. The current 15% has increased to more than 30%. Sea-island microfiber is one of the main high-grade differential fiber varieties and is the main raw material for the production of high-end clothing fabrics. my country's textile enterprises have formed a certain production scale of high-end clothing fabrics. We have not mastered the production technology of sea-island microfiber, so we can only rely on imports, which limits the application and development of our country's sea-island fiber field...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/08D01F6/62
Inventor 周峰赵军车剑锋房瑞峰袁长福
Owner 辽阳天利海岛纤维有限公司
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