Unlock instant, AI-driven research and patent intelligence for your innovation.

High conductivity high strength electric vehicle overhead line and its producing method

A technology of high conductivity and manufacturing method, applied in the manufacture of high conductivity and high strength trolley overhead wire, in the field of high conductivity and high strength trolley overhead wire, to achieve high strength, high strength and heat resistance, and high conductivity.

Active Publication Date: 2006-01-04
SUMITOMO ELECTRIC IND LTD
View PDF3 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, at present, only trolley overhead wires can be obtained that give up one of the characteristics of electrical conductivity or tensile strength

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Samples of sample numbers 1 to 9 were produced by the continuous casting hot rolling method, and samples of sample numbers 10 to 14 were produced by a conventional method. They all take the process of melting→manufacturing→hot rolling→wire drawing→product as the basic manufacturing process of trolley wire.

[0032] First, molten copper alloys having chemical compositions shown in sample numbers 1 to 9 in Table 1 were continuously cast. Next, at the temperature and hot working rate shown in Table 1, it was hot-rolled to the diameter shown in Table 1 to obtain a wire rod. Next, the obtained wire rod was wire-drawn at the cold working temperature and cold working rate shown in Table 1 to the size described in the column of cross-sectional area. In addition, the processing rate of the above-mentioned hot rolling and cold working is expressed by [(cross-sectional area before processing-cross-sectional area after processing) / cross-sectional area before processing].

[0033]...

Embodiment 2

[0042] Using the trolley wire produced in Example 1, a loss test was performed in a state closer to actual use conditions, and the lifetime as a trolley wire was calculated. Among the trolley wires described above, the Vickers hardness, wear amount, and theoretical life were determined for samples with sample numbers 3, 11, 13, and 14. Among them, the size of sample numbers 3 and 11 is 110mm 2 , the remaining sample size is 170mm 2 .

[0043] The evaluation of the amount of loss was performed as follows. First, the trolley wire and the copper-based sintered slide plate slide at a speed of 50km / h, and the contact load with the slide plate is 7kgf (68.6N), and the trolley overhead line and the slide plate are slid under the state of applying a 200V DC voltage and a 200A current. 10 4 Second-rate. Then, the loss cross-sectional area of ​​the trolley wire was obtained, the loss cross-sectional area was divided by the number of slides of the pantograph (slider), and the loss c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
areaaaaaaaaaaa
areaaaaaaaaaaa
Login to View More

Abstract

Disclosed are an overhead trolley wire with high tensile strength and high electrical conductivity and a method for manufacturing such an overhead trolley wire with high electrical conductivity and high strength. It includes the following steps: obtain a casting material containing 0.12-0.3% by mass of Ag, 0.01-0.05% by mass of oxygen through continuous casting, and the rest is composed of copper and unavoidable impurities; or equal to 80% of the thermal processing rate of the above-mentioned casting material to implement hot processing to obtain a wire rod with a diameter greater than or equal to 25mm; to implement cold processing on the above-mentioned wire rod at a temperature of less than or equal to 150°C and a cold processing rate of greater than or equal to 70% to obtain the following (1) or (2) trolley overhead lines. (1) When the nominal cross-sectional area of ​​the tram overhead line is 150-170mm2, the tensile strength is greater than or equal to 400N / mm2, and the electrical conductivity is greater than or equal to 97 IACS (%); (2) The nominal cross-sectional area of ​​the tram overhead line is When it is 80-120mm2, the tensile strength is greater than or equal to 420N / mm2, and the electrical conductivity is greater than or equal to 97 IACS (%).

Description

technical field [0001] The present invention relates to a trolley trolley wire with high electrical conductivity and high strength and a method for manufacturing the same. In particular, it relates to a method for manufacturing a high-conductivity high-strength trolley wire and a high-conductivity high-strength trolley wire that can also reduce manufacturing costs. Background technique [0002] As a material for trolley wires, hard copper made of ductile copper was first used in history, and it is still widely used today. Other copper alloys containing silver (Ag) introduced for improving heat resistance and copper alloys containing tin (Sn) for improving wear resistance are also actually used. Tram overhead lines have the problem of softening due to prolonged energization and heating, and softening due to short-term local temperature rise, so high heat resistance is required. In addition, high friction resistance against sliding with the pantograph is also required. [0...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B60M1/13
Inventor 久保范明中本稔西川太一郎
Owner SUMITOMO ELECTRIC IND LTD