Method and apparatus for supercharging water constraint layer based on laser impact technology

A laser shock and constraining layer technology, applied in laser welding equipment, welding equipment, metal processing equipment, etc., can solve the problems of complicated cleaning, high cost, and the inability to accurately control the thickness uniformity of the water confinement layer, so as to improve the supercharging effect. , the effect of improving the supercharging performance

Inactive Publication Date: 2006-03-15
JIANGSU UNIV
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are obvious defects in several constrained layer materials, and the supercharging effect of glass is remarkable. However, due to the inconvenient clamping, repeated and repeated clamping is required for large-area impacts and multiple multi-point impacts, and it cannot be used for curved surface laser shocks. The operation is cumbersome and the cleaning is complicated, so the practicability is poor; although the flexible film can solve some defects of the former, but because the constrained layer is flexible, the synergy is not as obvious as that of the rigid constrained layer, and the material selection and production of the flexible film have higher requirements, so The cost is also relatively high; when water is used as the constrained layer, the flexibility is better, and it can realize large-area impact and multiple multi-point impacts, but the pressurization effect of water as the constrained layer has been unsatisfactory in domestic and foreign experimental reports, and existing experiments The turbulence of the water flow in the device makes it impossible to accurately control the uniformity of the thickness of the water-constrained layer on the surface of the test piece, and it is easy to cause the breakdown effect of the flowing water to affect the laser shock effect.
For example, the U.S. Patent US5741559 "Laser peening process and apparatus" pointed out that the thickness of the water-constrained layer is about 0.01-20mm, but the thickness of the water-constrained layer in this patent cannot be precisely controlled, and can only be roughly estimated
Other parameter control (including water flow velocity, water flow pressure, water flow width and area) of the water-confined layer in laser shock has not been reported in the available materials at home and abroad.

Method used

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  • Method and apparatus for supercharging water constraint layer based on laser impact technology
  • Method and apparatus for supercharging water constraint layer based on laser impact technology

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Embodiment 1

[0019] When a large area, multiple points and multiple impacts are made on the alloy metal surface, the path of the laser spot is first set by the microcomputer controller (6). The faucet (1) is adjusted to follow the laser spot (11), and the water curtain moves continuously with the movement of the laser spot. The adjustment parameters of the device for controlling the faucet to reasonably adjust the water confinement layer by the microcomputer controller (6) are: the speed of the water flow is 8cm / s, water flow pressure 0.3kg / cm 2 , the width of the water flow is 20mm, and the thickness of the water flow on the surface of the workpiece is about 5mm, so as to achieve the ideal constraint layer parameters. During the laser shock process, the water purification device (5) purifies the water flowing into the control water tank (3), thereby reducing impurities in the water flowing through the surface of the workpiece, improving the quality of the water-constrained layer (10), and...

Embodiment 2

[0021] In the laser shocking of curved aircraft blades, the water confinement layer has been used abroad in laser shocking of the blades of the integral rotary wheel of the aircraft (F119), but because this kind of blade is a curved surface, water directly rushing on the blade cannot guarantee the thickness of the constrained layer Uniformity, and can not guarantee that the horizontal direction is perpendicular to the laser beam. In the present invention, the microcomputer controller (6) controls the adjustable faucet (1) in real time so that the thickness of the water-constrained layer (13) on the vertical plane of the normal line of the curved surface of the aircraft blade is uniform, and the accompanying controller (12) of the faucet can follow the laser spot (14) ) moves along with the movement, which can ensure that the laser is vertically impacted on the surface of the workpiece, so that the laser impact effect is good.

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Abstract

An apparatus based on laser impact technique for pressurizing the water restraining layer is composed of water cleaning unit, water flow controlling box, adjustable tap, following controller of tap, water recovering unit, pressure regulating knob and microcomputer controller. Its method includes such steps as cleaning water, controlling the speed and flow of water stream for preventing turbulent flow and ensuring high thickness uniformity of water layer and pressurizing effect, and recovering water for reuse.

Description

technical field [0001] The invention relates to the technical field of mechanical manufacturing and laser shock, in particular to a device and method for pressurizing a novel water-constrained layer in laser shock strengthening and forming. Background technique [0002] Laser Shock Processing (LSP) is a processing method with very good prospects. Its principle is that the shock wave induced by high power (Gpa level) short pulse (ns level) laser interacts with the material. This technology is mainly used in material modification, impact forming, and non-destructive testing. At present, this technology has been widely used in various industries such as mechanical manufacturing engineering, aerospace, microelectronics, and military. [0003] The confinement layer in the laser shock treatment technology refers to a layer of material transparent to the laser (good penetration to the laser wavelength) covering the surface of the impacted material, which constrains the shock wave i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/18B23K26/42B23K26/70
Inventor 张永康任旭东周建忠冯爱新葛涛王利强
Owner JIANGSU UNIV
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