Hollow pattern mould system and method for producing multi-color area pattern article efficiently

A technology of pattern templates and color patterns, applied in manufacturing tools, supply devices, etc., can solve problems such as chaotic and imprecise patterns, inability to produce natural stone, difficulty in mass production, etc., and achieve the effect of enhancing the three-dimensional sense of visual hierarchy

Inactive Publication Date: 2007-01-17
杨德宁
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Based on the pattern grid mold technology of the present inventor, in the prior art, the present inventor also used pipelines to simultaneously drop and inject the raw materials of each color zone , into the pattern area of ​​the respective or laminated pattern grid mold, which is also one of the methods of loading toner, because the thickness of the grid mold loaded with color pattern toner is predetermined, so this method When loading the toner material, it is necessary to control the flow rate of the toner material entering the pipeline, but at the same time, when each pipeline is loaded with powder material in different changes to produce a product composed of multiple small patterns in multi-color areas, a large number of dozens, Hundreds of conveying pipelines with different thicknesses are also common knowledge in the industry, and with regard to the inventor's many years of experience in this industry technical research, it is a common cause that powder is blocked in pipelines in dozens or hundreds of these pipelines. Frequently, there are serious lack of pattern and material shortage in the product, and it is very difficult to carry out mass production. Therefore, this is a requirement that cannot be met in actual production for the already complicated raw material conveying system.
[0010] and as described in the application documents with the application number 03113534. 96103804.7’s prior patent invention has proposed the method of pre-determining the pattern), and then use the sub-block small mold cores to form a whole corresponding to the grid mold vacancy to fill in the blanks, and follow...

Method used

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  • Hollow pattern mould system and method for producing multi-color area pattern article efficiently
  • Hollow pattern mould system and method for producing multi-color area pattern article efficiently
  • Hollow pattern mould system and method for producing multi-color area pattern article efficiently

Examples

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no. 1 example

[0231]In the first embodiment, a ceramic imitation large flower green marble pattern product with a size of 600 mm × 600 mm for the purpose of making dark green, light green with light transmission characteristics, and black is an example. , its manufacturing process includes the following steps:

[0232] (1), prepare a drying kiln, a firing kiln, a ceramic press required for the production of porcelain tiles, and a product size that can be stamped in the stamping area of ​​the press through circular motion The circular track made of 0.5mm thick stainless steel belt with consistent frame is used as the carrier for carrying the color pattern raw material.

[0233] (2) Prepare three different colored porcelain powders: dark green, black, and light green with light-transmitting characteristics.

[0234] (3) Prepare and install a set of hollow pattern mold system for efficiently producing multi-color area pattern products next to the ceramic press, including:

[0235] Firstly, p...

no. 2 example

[0246] In the second embodiment, taking the 600mm × 600mm porcelain fine pattern product imitating large flower green marble pattern for the purpose of making dark green, light green and black three pattern color zones as an example, the manufacturing process includes the following steps:

[0247] (1) Prepare a drying kiln, a firing kiln, a ceramic press machine for the production of porcelain tiles, as well as the required stamping dies, distribution carts, and powder pushing racks.

[0248] (2) Prepare three different colored porcelain powders of dark green, light green and black.

[0249] (3) Prepare and install a set of hollow pattern mold system for efficiently producing multi-color area pattern products next to the ceramic press, including:

[0250] First, prepare 3 empty hole pattern templates that are respectively used for the first piece through dark green, the second piece through light green, and the third piece through black pattern raw materials with different hol...

no. 3 example

[0272] In the third embodiment, taking the resin-containing artificial stone product imitating the large flower green marble pattern of the size of 600mm * 600mm for the purpose of making dark green, light green, and black three pattern color zones as an example, the manufacturing process includes the following steps:

[0273] (1) Prepare the vacuum pumps required for the production of resin-containing artificial stone products, multiple heating box equipment, vibration equipment, and a framed frame with a size slightly larger than 600mm×600mm as a carrier for the raw materials for making resin-containing artificial stone products Glass plate and conveyor belt.

[0274] (2), prepare dark green, light green, black three kinds of different colors respectively containing unsaturated resin 30%, light calcium carbonate powder 70% to be the pattern raw material of making resin-containing artificial stone in slurry state.

[0275] (3) Prepare and install a set of hollow pattern mold ...

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Abstract

A mould system for making the products with multi-color 3D patterns is suitable for the decorative material or plate made of ceramics, glass, microcrystalline glass, resin-contained artificial stone, etc. It has 2-20 formworks with empty cavities for the raw materials. Each formwork has at least 1-10000 edge shapes and 1-10000 pattern edge shapes or general shapes relative to different colors. 1-30 color material carriers are arranged under 2-20 formworks. An immovable supporting plate is close to the top surface of each formwork and a color materials distributing box is carried by said supporting plate.

Description

technical field [0001] The invention relates to a hollow pattern mold system and method for efficiently producing multi-color area pattern products, and relates to a new three-dimensional body-color or body-color ceramics, glass, glass-ceramic, resin-containing artificial stone, resin-containing paving A device system and a process method that can be accurately implemented with high efficiency and even finely implement the multi-color area pattern process of floor materials and silicate products, especially involving a permanent floor, wall and furniture panel The multi-color area imitates high-grade natural stone, jade, water-jet cut mosaic, carpet and other natural and rich color patterns, three-dimensional color body color or body color pattern of various decorative panels, new high-efficiency manufacturing method, device and process method. Background technique [0002] Today, with the development of science and technology and the improvement of people's living standards...

Claims

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Application Information

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IPC IPC(8): B28B13/02
Inventor 杨德宁
Owner 杨德宁
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