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Ashless consumable engine oil

a consumable engine oil and low sulfur technology, applied in the petroleum industry, lubricant compositions, additives, etc., can solve the problems of affecting the service life of the engine, the time interval required between oil changes is typically less than the time interval, and the lubricating oil is used in both the crankcase and the high position

Inactive Publication Date: 2006-04-27
THE LUBRIZOL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0081] The results illustrate the advantages of the inventive lubricant composition, which include providing a consumable lubricant which reduces deposit formation, decreases wear in the engine, lowers oil consumption and reduces the formation of particulate matter.

Problems solved by technology

Another problem associated with internal combustion engines equipped with exhaust gas after-treatment devices (e.g., catalytic converters, particulate traps, catalyzed traps, etc.) is that the lubricating oils for such engines are used in both the crankcase as well as in high wear areas such as the valve train.
During the operation of the engine these EP agents decompose and the resulting decomposition products eventually enter the aftertreatment device resulting in damage to the device.
The problem therefore is to provide a lubricating oil composition that avoids damaging the exhaust gas aftertreatment device.
Another problem associated with conventional internal combustion engines is that the time interval required between oil changes typically is less than the time interval required for other service items such as air filter replacements, coolant changes, brake replacements, and the like.
Oil changes are viewed as one of the most aggravating and, in some cases, most costly maintenance aspects of vehicle ownership.
The problem therefore is to improve the lubricant technology for these engines so that the time intervals between oil changes can be extended to coincide with other service intervals.
Another problem associated with the operation of internal combustion engines is that the exhaust gases from such engines contain NOx which is an undesirable pollutant.
Another problem associated with the operation of internal combustion engines is the disposal of conventional lubricating oils.

Method used

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  • Ashless consumable engine oil
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Examples

Experimental program
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Effect test

example

[0079] Example 1 (invention) and Example 2 (comparative) (see the formulations in Table 1) are tested in the Modified Caterpillar™ 1P test. The duration of the test is 288 hours and test engines are run under the following conditions: a speed of 1800 rpm, power of 50 kW, torque 263 Nm, coolant out 90° C., oil 130° C. and air inlet 60° C. The results of the test can be found in Table 2.

TABLE 1FormulationsExample 1 (invention)Example 2 (comparative)Components (oil free basis)wt. %Components (oil free basis)wt. %Base Oil: Polyalphaolefin85.29Mineral OilDispersant: Succinimide de-7.8Conventional Engine Oilrived from the condensationAdditive Packageproduct of polyisobutylene(number average molecularweight (Mn) equal to about1000) with tetraethylene pen-tamine, with a carbonyl tonitrogen ratio of about 0.6Pour point depressant0.3Amine antioxidant0.7Phosphorus anti-wear agent0.3Phenol antioxidant0.3Polyether corrosion inhibitor0.02Ester copolymer anti-foam0.09agentChemical AnalysisCalciu...

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PUM

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Abstract

The present invention relates to a low sulfur, low phosphorus, low-ash, zinc free consumable lubricant composition suitable for use in an internal combustion engine, comprising: an oil of lubricating viscosity containing less than 0.01 percent by weight of sulfur; a high TBN succinimide dispersant and overall all lubricant composition that has a sulfated ash value of up to about 0.2, a phosphorus content of up to about 50 to about 800 ppm and a sulfur content of up to about 0.4 percent by weight.

Description

BACKGROUND OF THE INVENTION [0001] The present invention relates to a low sulfur, low phosphorus, low-ash consumable lubricant composition suitable for use in an internal combustion engine. [0002] Over the last twenty years, engine manufactures have achieved remarkable reductions in Particulate Matter (PM) emissions by significant modifications of their engines. One of the most innovative recent approaches includes the introduction of highly advanced, hydraulic or non-hydraulic, electromagnetic actuated electronic controls that eliminates mechanically driven camshafts. There is now a need to lubricate these new engines, while maintaining the reduction in PM emissions. The present invention of a low sulfur, low phosphorus, low-ash consumable lubricant fulfills these requirement. [0003] Another problem associated with internal combustion engines equipped with exhaust gas after-treatment devices (e.g., catalytic converters, particulate traps, catalyzed traps, etc.) is that the lubricat...

Claims

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Application Information

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IPC IPC(8): C10M141/10
CPCC10M133/56C10M141/10C10M2205/0285C10M2207/026C10M2207/289C10M2215/28C10M2223/04C10M2223/041C10M2223/043C10M2223/047C10M2223/049C10N2230/38C10N2230/40C10N2230/42C10N2230/43C10N2230/45C10N2230/50C10N2230/52C10N2230/64C10N2230/72C10N2240/10C10N2240/102C10N2040/25C10N2030/38C10N2030/40C10N2030/42C10N2030/43C10N2030/45C10N2030/50C10N2030/52C10N2030/64C10N2030/72C10N2040/252
Inventor BARDASZ, EWA
Owner THE LUBRIZOL CORP
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