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Electronic device packaging and curable resin composition

a technology of curable resin and electronic devices, applied in the direction of resistive material coating, solid-state devices, metallic material coating processes, etc., can solve the problems of disturbing packaging of electronic devices with a more increased density, and particularly troublesome production of damage portions in wiring copper layers

Active Publication Date: 2009-04-09
UBE IND LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0021]Accordingly, it is an object of the present invention to provide a resin composition which is curable at a temperature of 130° C. or lower, to produce an insulating protective resin layer having satisfactory affinity and compatibility with an encapsulant.

Problems solved by technology

It has been recently noted that the conventional COF has a problem that disturbs packaging of an electronic device with a more increased density.
The problem is that the plated tin enters between the wiring copper layer and the insulating protective layer and then reacts with copper in the wiring copper layer, resulting in production of a damaged portion in the wiring copper layer.
The production of the damage portion in the wiring copper layer is particularly troublesome when the wiring copper layer is made thinner to further increase the packaging density.
However, there arises a new problem in that the heat curable resin composition comprising a polyimide-siloxane, a polyvalent isocyanate, and an organic solvent can be cured only at a high temperature such as approx.
The tin-copper alloy is not appropriate because the tin-copper alloy formed on the exposed tin layer cannot firmly fix the electronic device via the electroconductive material (typically, gold).
There also is a problem in that the insulating protective resin layer prepared from a heat curable resin composition comprising a polyimide-siloxane, an epoxy resin, and an organic solvent has poor affinity and poor compatibility with the encapsulant.

Method used

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  • Electronic device packaging and curable resin composition
  • Electronic device packaging and curable resin composition
  • Electronic device packaging and curable resin composition

Examples

Experimental program
Comparison scheme
Effect test

reference example 1

Production of Polyimide-Siloxane

[0088]In a 500 ml-volume glass flask were heated to 180° C. under stirring 58.84 g (0.2 mol) of 2,3,3′,4′-biphenyltetracarboxylic dianhydride and 120 g of triglyme (solvent) under nitrogen gas atmosphere. To the reaction mixture were added 154.7 g (0.17 mol) of α,ω-bis(3-aminopropyl)polydimethylsiloxane (amino equivalent: 455) and 70 g of triglyme, and the resulting mixture was further heated to 180° C. for 60 minutes. To thus obtained reaction mixture were added 8.59 g (0.03 mol) of bis(3-carboxy-4-aminophenyl)methane and 23.4 g of triglyme, and the resulting mixture was further heated to 180° C. for 5 hours. Thus obtained reaction mixture was filtered, to give a polyimide-siloxane solution of ηinh of 0.18 having a solid content (polymer content) of 50 wt. %. The imidation ratio is almost 100%. The obtained polyimide-siloxane solution was named polyimide-siloxane solution A.

reference example 2

Production of Polyimide-Siloxane

[0089]In a 500 mL-volume glass flask were heated to 180° C. under stirring 58.84 g (0.2 mol) of 2,3,3′,4′-biphenyltetracarboxylic dianhydride and 170 g of triglyme (solvent) under nitrogen gas atmosphere. The reaction mixture were cooled to approx. 100° C., and to this were added 127.4 g (0.14 mol) of α,ω-bis(3-aminopropyl)polydimethylsiloxane (amino equivalent: 455) and 50 g of triglyme, and the resulting mixture was further heated to 180° C. for 60 minutes. Thus obtained reaction mixture was cooled to room temperature, and to this were added 13.52 g (0.03 mol) of 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 4.56 g (0.03 mol) of 3,5-diaminobenzoic acid, and 79 g of triglyme, and the resulting mixture was further heated to 180° C. for 5 hours. Thus obtained reaction mixture was filtered, to give a polyimide-siloxane solution of ηinh of 0.20 having a solid content (polymer content) of 40 wt. %. The imidation ratio is almost 100%. The obtained polyimide-si...

example 1

[0090]In a glass vessel, the following components were stirred to give a uniform polyimide-siloxane solution composition (solution viscosity: 360 poises):

[0091]polyimide-siloxane solution A: 100 parts in terms of solid content;

[0092]Epikote 1007 (epoxy equivalent: 2,000): 10 parts;

[0093]DBU (tertiary amine): 2 parts;

[0094]silicone antifoaming agent: 4 parts;

[0095]Aerogil 50 (micropowdery silica): 15.8 parts;

[0096]Aerogil 130 (micropowdery silica): 1.8 parts;

[0097]barium sulfate: 44 parts;

[0098]talc: 11 parts;

[0099]mica: 11 parts.

[0100]The polyimide-siloxane solution composition showed little viscosity change after keeping at approx. 5° C. for 2 weeks and can be printing by screen-printing procedure.

[0101]The polyimide-siloxane solution composition was cured by heating to 120° C., and showed an electric insulation of 5×1013 Ω·cm (volume resistance).

[0102]A polyimide-siloxane solution composition containing no filler components was prepared and cured at 120° C. to give a cured sheet (...

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Abstract

A process for packaging an electronic device employs an insulating protective resin layer produced from one or more of the resin compositions: (1) 100 parts of an organic solvent-soluble resin having a polysiloxane skeleton and a polar group, 0.5 to 30 parts of an epoxy compound having an epoxy equivalent of more than 800, and an organic solvent, (2) 100 parts of an organic solvent-soluble resin having a polysiloxane skeleton and a polar group, 0.1 to 10 parts of an epoxy compound having an epoxy equivalent of 100 to 800, 2 to 30 weight parts of a polyvalent isocyanate compound, and an organic solvent; and (3) 100 parts of an organic solvent-soluble resin having a polysiloxane skeleton and a polar group, 0.1 to 20 parts of an epoxy compound having an epoxy equivalent of more than 800, 2 to 30 parts of a polyvalent isocyanate compound, and an organic solvent.

Description

FIELD OF THE INVENTION[0001]This invention relates to an improvement of a process for packaging an electronic device, and a curable resin composition favorably employable for the electronic device packaging process.BACKGROUND OF THE INVENTION[0002]Heretofore, there are known a number of systems for packaging an electronic device such as TCP (tape carrier package) and COF (chip on film). The COF is paid attention because the COF is favorably employable for packaging an electronic device with an increased density.[0003]The conventional COF is illustrated in FIG. 1. The process for packaging an electronic device according to the conventional COF system is performed by the following steps:[0004]preparing a printed wiring board 1 which has wiring copper layers 2 coated with an insulating protective resin layer 4, keeping an area for mounting an electronic device exposed;[0005]plating the exposed area with tin to produce a tin layer 3;[0006]mounting the electronic device 6 on the tin-plat...

Claims

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Application Information

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IPC IPC(8): B05D5/12H01L21/56H01L23/29
CPCH01L23/296H01L2924/3011H05K3/285Y10T29/49171H05K2201/0162H01L2224/16225Y10T29/49224H05K3/3452H01L2924/00014H01L2224/0401H01L21/56
Inventor NAIKI, MASAHIROKINOUCHI, MASAYUKIISHIKAWA, SEIJIMATSUI, YUJITANAKA, YOSHIKI
Owner UBE IND LTD