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Method for producing platinum group metal or platinum group-based alloy

a platinum group metal and alloy technology, applied in the field of platinum group metal or platinum group-based alloy production, can solve the problems of large economic loss in the production of very degrading material yield, easy to break down the molded body, etc., and achieves improved material yield of expensive platinum group metals or expensive platinum group-based alloys, improved strength, and effective suppression of scattering of raw materials during melting

Inactive Publication Date: 2020-06-25
ISHIFUKU METAL IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a method for producing materials using a sintering process. This method can effectively suppress the scattering of raw materials during melting, improve the yield of expensive platinum group metals or alloys, and prevent powder from dropping or exfoliating during conveyance. The resulting sintered body has higher strength and can be used as a raw material rod without difficulty. Additionally, the sintered body has higher density and can mount more raw material on the water-cooled copper crucible, thereby improving productivity.

Problems solved by technology

Thus, the molded body is easily broken down due to an impact caused by being dropped or other factors, and also causes powder that exfoliates from a surface of the molded body during conveyance, thereby degrading a material yield.
That is, the material yield is degraded, thereby causing a large economic loss in production of a very expensive platinum group metal.
When the molded body is broken to cause a piece thereof to be dropped, cause powder on the surface of the molded body to exfoliate, or cause the molten metal to scatter while being molten, a component contained in that portion is not included in the molten ingot, and hence accurate alloy composition cannot be obtained.
Such a case may also prevent the alloy composition from being accurate.

Method used

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  • Method for producing platinum group metal or platinum group-based alloy

Examples

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Comparison scheme
Effect test

example 1

[0061]In Example 1, five molded bodies each having dimensions of 20 mm×20 mm×50 mm were prepared. The five molded bodies were vertically stacked with surfaces of 20 mm×20 mm thereof being upper and lower surfaces. The molded bodies in a stacked state were arranged in a setter formed of carbon, and the molded bodies, together with the setter, were inserted into an atmospheric furnace including a carbon heater. Sintering was performed to obtain a sintered body at 1,500° C. for 3 hours under argon airflow. With regard to the density of the molded body calculated from the dimensions and the mass, the relative density was 52%. The density of the sintered body was 74%. Using the sintered body as the raw material rod, a molten ingot having a diameter of about φ35 mm×a length of L 150 mm was manufactured.

[0062]When visual observation was conducted during the melting (under a pressure of 1.1×105 Pa), the scattering phenomenon was not at all observed. The reduction in mass of the molten ingot...

examples 2 and 3

[0064]In Example 2, the same procedure as in Example 1 was repeated except that the sintering temperature was changed to 1300° C. In Example 3, the same procedure as in Example 1 was repeated except that the sintering temperature was changed to 1200° C. The density of the sintered bodies obtained in Examples 2 and 3 were 74% and 71%, respectively. Using the sintered body as the raw material rod, a molten ingot having a diameter of about φ35 mm×a length of L 150 mm was manufactured. In Examples 2 and 3 as in the case of Example 1, when visual observation was conducted during the melting (under a pressure of 1.1×105 Pa), the scattering phenomenon was not at all observed. The reduction in mass of the molten ingot from the raw material preparing step was 0.6% or less. Further, after the sintering until the melting was completed, the raw material rod was not broken or exfoliated.

[0065]Almost no scattered material was left in the furnace after the melting, and attachment of the scattered ...

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Abstract

A method for producing a platinum group metal or a platinum group-based alloy according to the present invention includes a preparing step of weighing a raw material that is partially or entirely of powder, a molding step of molding and solidifying the prepared raw material to obtain molded bodies, a sintering step of sintering the molded bodies to obtain a sintered body, a melting step of melting the sintered body to produce a molten ingot, and a deformation processing step of processing the molten ingot. In the sintering step, the molded bodies are sintered in a stacked state to produce a sintered body as a joined body.

Description

TECHNICAL FIELD[0001]The present invention relates to a method for producing a platinum group metal or a platinum group-based alloy, and more particularly, to production of a molten in got in a method for producing a platinum group metal or a platinum group-based alloy.BACKGROUND ART[0002]A platinum group metal or a platinum group-based alloy is designed using heat resistance, oxidation resistance, and chemical resistance of the platinum group metal, and is widely used as a high temperature member or a corrosion-resistant product. The platinum group metal as used herein collectively refers to Pt, Pd, Rh, Ir, Ru, and Os.[0003]Processes for production of a platinum group metal or a platinum group-based alloy generally include a compounding step, a melting step, a deformation processing step, and the like for an alloy raw material. In the melting step, a melting method for producing a molten ingot can be classified into several types. A platinum group metal as a main component has a ve...

Claims

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Application Information

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IPC IPC(8): C22C1/04B22D7/00
CPCB22D7/005C22C1/0466B22F2998/10B22F3/10C22B9/20
Inventor DOI, YOSHINORIEGAWA, YASUNORIKON, DAISUKE
Owner ISHIFUKU METAL IND CO LTD