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Apparatus and method for detecting transparent substances

a technology of transparent substances and apparatuses, applied in the field of switching devices, can solve the problems of difficult detection, wrong information, and the detection sensitivity does not reach the necessary level in practice, and achieve the effect of reducing the difficulty of detection

Inactive Publication Date: 2002-12-10
IDEC CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention has been proposed in consideration of such circumstances, and a first object is to provide a photoelectric switch which can detect substances having transparency, i.e., (1) a substance containing an OH group, and (2) a substance containing a CH.sub.2 group or a CH.sub.3 group as objects and performs detection thereof in excellent accuracy, is formed by elements easy to obtain, can be structured in miniature, and has high generality.

Problems solved by technology

However, since such a conventional photoelectric switch is on condition of light reflectivity or shadingness of the object, as to a detection object which is poor in such an optical property, particularly a transparent or semitransparent liquid or solid (hereinafter "substance having transparency") its detection is difficult.
Further, while a threshold level for discriminating the photoreceiving output of the photoreceptor must be set in the vicinity of a zero level in order to forcibly detect slight reflection or shading, it comes to that switching of ON / OFF takes place only by small disturbance such as noise when doing so, and this causes wrong information.
However, a transmission waveband readily available as a filter does not necessarily coincide with the light absorption waveband of the object to be detected in this case.
Therefore, it often happens that detection sensitivity does not reach a necessary level in practice.
Further, an incandescent lamp used as the white light source has a large size, and hence an optical system for projecting this to the object also increases in size.
Therefore, the size of the projector which must contain these components increases.
Under such circumstances, a light absorption utilization type photoelectric detector employing a white light source and a filter is limited in its use, and it is difficult to employ the same for an apparatus such as a photoelectric switch which is miniature and used generically.
Further, it is difficult to obtain a complete filter transmitting light of only a noted wavelength by such a technique, and light other than the wavelength is considerably transmitted through the filter in the actual situation.
Therefore, it is difficult to project only light of a specific wavelength responsive to absorptivity of the object, and it often happens that a number of wavelengths are mixed in the detection.
Thus, influence of absorption as to other than the noted wavelength is unavoidable, and there are some cases that detection of the object becomes incorrect.
Thus, detection of a detection object which is poor in optical property with light in a non-contact manner has various problems, while there is also a problem that a larger number of other sensors must be mounted in problem order to mount one sensor.
Thus, a wide installation space is necessary for a number of photoelectric switches in the actual automation line, and much time is required for installing these many photoelectric switches in case of manufacturing the automation line itself.

Method used

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  • Apparatus and method for detecting transparent substances
  • Apparatus and method for detecting transparent substances
  • Apparatus and method for detecting transparent substances

Examples

Experimental program
Comparison scheme
Effect test

first embodiment

FIG. 10 is an appearance diagram of a reflection type photoelectric switch 1 which is a first embodiment of the present invention, and FIG. 11 is a block diagram showing its internal structure. This photoelectric switch 1 is used as (1) a detection photoelectric switch for a substance containing an OH group (concretely a liquid mainly composed of water), or (2) a detection photoelectric switch for a substance containing a CH.sub.2 group or a CH.sub.3 group (concretely an organic liquid containing these groups) in accordance with an emission wavelength of a semiconductor light-emitting device contained therein (which will be described later).

As shown in FIGS. 10 and 11, the photoelectric switch 1 contains an element group 10 in the interior of a rectangular parallelopiped casing 2. This element group 10 is roughly classified into a projecting system, a photoreceiving system and a switching system. Excitation power is generated in a light emission control circuit 11 and supplied to a ...

second embodiment

FIG. 12 is an appearance diagram of a transmission type photoelectric switch 100 which is a second embodiment of the present invention, and FIG. 13 is a block diagram showing its internal structure. Among these, FIG. 13 illustrates a mode in which the photoelectric switch 100 is used for level detection of a liquid mainly composed of water or an organic liquid.

As shown in FIG. 12, this photoelectric switch 100 consists of a combination of a projecting part 200 and a photoreceiving part 300, and these are set on positions opposed to each other and used as shown in FIG. 13. In a space therebetween, a detection object Q is stored in a container 50 formed by a material having small light absorption in an emission wavelength of a semiconductor light-emitting device 212, such as glass, for example.

The projecting part 200 comprises a light emission control circuit 211 and the semiconductor light-emitting device 212 of FIG. 13 in the interior of a rectangular parallelopiped casing 202 of FI...

third embodiment

FIG. 15 is an appearance diagram of a reflection type multi-wavelength photoelectric switch 401 which is an embodiment of the present invention, and FIG. 16 is a diagram showing the internal structure of the multi-wavelength photoelectric switch 401. The multi-wavelength photoelectric switch 401 is adapted to detect whether or not detection objects W (FIG. 19) contain water as a typical example of a substance having an OH group, without being influenced by surface states thereof with respect to two types of detection objects Wx and Wy whose surface states (colors, gloss and the like) are different from each other. The structure of the multi-wavelength photoelectric switch 401, an irradiation method of light, and a method of photoreceiving are now described.

The multi-wavelength photoelectric switch 401 is formed by a rectangular parallelopiped casing 402, a circuit group 410 in the interior of the casing 402, a fiber unit 403 which is an optical path means projecting light to the det...

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Abstract

A semiconductor light-emitting device which emits first light of a wavelength absorbed by a substance containing an OH group is sent toward a detection object. A semiconductor light-emitting device emits second visible light toward the detection object. A photoreceptor receives light from the detection object and acquires first and second received light-quantities derived from the respective ones of the first and second light. A processing system corrects the first photoreceiving quantity on the basis of the second photoreceiving quantity. The processing system determines the color of the detection object by the second photoreceiving quantity, and corrects the first photoreceiving quantity on the basis of this determination result. Further, it compares the corrected first photoreceiving quantity with a prescribed threshold value, detects whether or not water, which is the subject containing the OH group, is contained in the detection object, and outputs the same as an output signal.

Description

TECHNICAL FIELDThe present invention relates to a switching device utilizing photoelectric conversion used in an automation line of a factory or the like.BACKGROUND TECHNIQUEWhile various sensors are used in an automation line of a factory for process control or the like, a photoelectric switch providing a photoelectric sensor with a switching function is employed for various uses since the same has such an advantage that detection of an object can be performed in a non-contact manner.A reflection type conventional photoelectric switch is adapted to project light from a projector toward a detecting position and detect presence / absence of reflected light from the detecting position by a photoreceptor, thereby recognizing whether or not a detection object is present on the detecting position. On the other hand, a transmission type switch oppositely arranges a projector and a photoreceptor and utilizes the fact that no light reaches the photoreceptor by shading by a detection object if...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): G01N21/31G01N21/35H03K17/94
CPCG01N21/3554G01N21/359H03K17/941G01N21/3559G01N21/3563G01N21/3577H01H35/00
Inventor FUJITA, TOSHIHIRONISHIHARA, IKKANTAKAO, TAKESHIFUJII, SHOJIDOUKO, TAKAAKITAMON, TATSUMIKURITA, KIMIYASUSHOJI, KATSUHIRO
Owner IDEC CORPORATION
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