Compositions based on expandable vinylaromatic polymers with an improved expandability
A vinylaromatic, polymer-based technology for other chemical processes, chemical instruments and methods that can address issues such as compromising the processability and mechanical properties of the final product
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Embodiment 1
[0049] 98 parts of polystyrene pellets with MFI (measured at 200°C / 5 kg) of 25 g / 10 minutes and Mw of 130,000 and 2 parts of polyphenylene ether (weight-average molecular weight of 262,000) were fed into the extruder through a hopper, and at the same time 500 ppm of polyethylene wax was used as nucleating agent.
[0050] A 6.5% mixture of n-pentane / isopentane 80 / 20 was fed as blowing agent into the extruder via a special injection tube.
[0051] The resulting polymer containing foaming agent is extruded through the hole of the die, cut off with a cutter, baked at 60° C., dried, and added with 0.1% by weight of magnesium stearate and 0.3% by weight of glycerin monohard Fatty acid ester lubrication.
[0052] The pellets were then foamed at different vaporization times and subsequently molded into the final product. The expandability results are shown in the table below.
Embodiment 2
[0054] Example 1 was repeated, adding 40 parts of a styrene / α-methylstyrene copolymer and 60 parts of the polystyrene used in Example 1.
[0055] A 6.2% mixture of n-pentane / iso-pentane 80 / 20 was fed into the extruder as blowing agent. The copolymer contained 6.5% alpha-methylstyrene and had a Mw of 155,000. The expandability results are shown in the table below.
Embodiment 3
[0056] Embodiment 3 (comparative example)
[0057] Example 1 was repeated, but using 98 parts of polystyrene with an MFI of 8 (Mw of 180,000), which is commercially available under the tradename Edistir N 1782 from ENICHEM S.p.A.
[0058] As can be seen from the table below, the product swells only very slightly, although it does not collapse.
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