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High strength anti-corrosion easy processing and low magnetic cast steel for manufacturing ship weldable structure

A processing method and welding structure technology, applied in the direction of manufacturing tools, heat treatment process control, heat treatment equipment, etc., can solve the problems of easy generation of pores and microcracks, high manganese steam pollution, and difficulty in guaranteeing the performance of welded joints, etc., to achieve low magnetic properties Unstable energy and broad application prospects

Active Publication Date: 2008-12-31
LUOYANG SUNRUI SPECIAL EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the main problems of low-magnetic steel castings for ship weldable structures: (1) 917 (ZG45Mn17Al3) low-magnetic steel castings are severely machine-hardened and difficult to process; (2) 917 (ZG45Mn17Al3) low-magnetic steel castings are welded When the welding deformation is large, it is easy to produce high manganese steam pollution, the weld part is easy to produce pores and micro cracks, and the performance of the welded joint is difficult to guarantee; (3) MACR low magnetic cast steel has low magnetic properties and is unstable
The first three kinds of low-magnetic steels have high manganese content, difficult machining, large welding deformation, and difficult to guarantee the performance of welded joints. The latter low-magnetic steel materials have high cost and poor economy

Method used

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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach 1

[0017] Formulation C: 0.05%, Cr: 10.3%, Mn: 3.0%, Ni: 2.0%, N: 0.10%.

[0018] After batching 500kg, use a 500kg intermediate frequency induction furnace to melt, cast into Kiel samples and test panels, keep warm for 0.5h at 1050°C, and cool in water. Reprocessed into samples. The measured mechanical properties of materials and welded joints are as follows:

[0019] sample

Rp0.2 / MPa

Rm / MPa

A / %

Z / %

Akv / J

Heat treatment sample

278

510

55.6

72.3

260

Welded joint sample

-

490~505

-

-

130~146

[0020] Through testing and comparison, the machining efficiency is 60-68% of that of 1Cr18Ni9Ti stainless steel.

[0021] After the ingot cast by the above method was machined into a corrosion sample, the corrosion rate in the 3.5NaCl solution was 1.6×10 -3 mm / a, about 2.6% of the corrosion rate of the currently used 917 (ZG45Mn17Al3) low magnetic cast steel.

Specific implem...

specific Embodiment 3

[0027] Formulation C: 0.15%, Cr: 22.0%, Mn: 12.0%, Ni: 12.0%, N: 0.28%.

[0028] After batching 500kg, use a 500kg intermediate frequency induction furnace to melt, cast into Kiel samples and test panels, keep warm for 0.5h at 1050°C, and cool in water. Reprocessed into samples. The measured mechanical properties of materials and welded joints are as follows:

[0029] sample

Rp0.2 / MPa

Rm / MPa

A / %

Z / %

Akv / J

Heat treatment sample

416

660

36.9

32.3

128

Welded joint sample

-

620~651

-

-

130~146

[0030] After testing and comparison, the machining efficiency is 72% to 78% of that of 1Cr18Ni9Ti stainless steel.

[0031] After the ingot cast by the above method is machined into a corrosion sample, the corrosion rate in the 3.5NaCl solution is 0.5×10 -3 mm / a, about 1.0% of the corrosion rate of the currently used 917 (ZG45Mn17Al3) low magnetic cast steel.

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PUM

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Abstract

A processing method for high-strength corrosion-resistant and easy-processing low-magnetism cast steel for manufacturing ship weldable structures. : 2.0~12.0%, N: 0.10~0.28%, and the rest is Fe; scrap steel, ferrochromium, manganese metal, electrolytic nickel, 0Cr18Ni9 recycled materials can be used as raw materials, and smelting equipment such as medium frequency induction furnace with weak oxidizing atmosphere Melting in medium frequency induction furnace; when using medium frequency induction furnace for smelting, first add steel scrap and electrolytic nickel, then add ferrochrome and metal manganese after melting, and finally add metal aluminum for final deoxidation, add ferrosilicon and ferrochrome nitride 5 minutes before tapping; The tapping temperature is 1580-1650°C, and the casting temperature is 1520-1580°C; the low-magnetism cast steel can reduce the number of maintenance of the steering and propulsion system of the ship, reduce the maintenance cost, and improve the safety of the system.

Description

Technical field: [0001] The invention relates to the technical field of low-magnetic cast steel materials, and relates to a high-strength corrosion-resistant and easy-to-process low-magnetic cast steel processing method for manufacturing ship weldable structures. Background technique: [0002] The low-magnetic steel castings of weldable structural parts of ships are mainly used in the propulsion system and steering system of ships. The low-magnetic steel castings of weldable structures are connected to the hull by welding. Because the main use environment is seawater, the requirements are low. Magnetic cast steel materials have excellent seawater corrosion resistance, high strength and impact load resistance, and should also have excellent casting process performance, welding performance, and machining process performance. [0003] At present, the main problems of low-magnetic steel castings for ship weldable structures: (1) 917 (ZG45Mn17Al3) low-magnetic steel castings are ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/58C22C33/04C21C7/06B22D11/16C21D11/00
Inventor 吴智信陈继志
Owner LUOYANG SUNRUI SPECIAL EQUIP