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Method for preparing hydrogenation refined catalyst from waste catalyst

A waste catalyst and hydrorefining technology, applied in chemical instruments and methods, physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, etc., can solve the recovery of one or two of them, catalyst Problems such as poor activity stability and incomplete metal recovery can achieve the effects of improving recovery and utilization rate, novel process technology, and reducing investment and operating costs.

Active Publication Date: 2010-03-17
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Enterprises generally discard these spent catalysts or use them as fillers in construction and other industries, but there are big problems: firstly, because hydrorefining catalysts generally contain molybdenum, tungsten, cobalt, and nickel in a total amount of about 20wt%-40wt%, Valuable metal oxides, such treatment will cause waste of resources; secondly, due to the loss of metals, it will cause certain pollution to the environment, especially to water resources.
However, there are some problems in the existing waste catalyst metal recovery technology: the recovery of valuable metals such as vanadium, molybdenum, cobalt, and nickel is not complete, and some only recover one or two of them; the recovery rate is low, usually only 70%~80%
Although this method can improve the activity of the catalyst to a certain extent, the process is more complicated, and the activity stability of the catalyst is poor, the activity loss is faster, and the service life is shorter.

Method used

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  • Method for preparing hydrogenation refined catalyst from waste catalyst

Examples

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Comparison scheme
Effect test

Embodiment 1

[0029] Waste Ni / Al 2 o 3 Hydrofining catalyst (containing 40.9wt% NiO, 1.58wt% C, 5.02wt% S, 0.12wt% Fe, the rest being Al 2 o 3 ) 100g was treated at a constant temperature of 550°C for 4 hours, and crushed until the particles were less than 120 mesh and more than 95%; then added 1000ml of concentrated sulfuric acid (98% by weight), and stirred at a constant temperature at 30°C until the solid was almost completely dissolved, which took about 4h , filter and collect the filtrate, add ammonia water to adjust the pH of the filtrate to 6.0, and add dropwise the weight concentration of 30% Na in the filtrate 2 CO 3 Solution, control the pH value of the precipitation process to be about 9.0, control the temperature of the precipitation process to about 50°C, age at 50°C for 4 hours after complete precipitation, filter, and wash three times with 3000ml deionized water, and dry the filter cake at 110°C for 4 hours, , to obtain 83 grams of solid, add 3 grams of concentrated nitri...

Embodiment 2

[0031] Waste Ni / Al used in embodiment 1 2 o 3 Catalyst 100g, after 3.5 hours of constant temperature treatment at 580°C, pulverized to particles less than 70 mesh and more than 95%; then add 900ml of concentrated sulfuric acid (98% by weight) and concentrated hydrochloric acid (33% by weight) mixed solution, the volume ratio is 1 : 1, stirred at a constant temperature at 40°C until almost all the solids were in solution, about 4.5h was needed, the filtrate was collected by filtration, and ammonia water was added to adjust the pH of the filtrate to keep 5.5, and the Na 2 CO 3 Solution, keep the pH value at 8, temperature at 40°C, age at 40°C for 5 hours after precipitation, filter, and wash with 3000ml deionized water three times, dry the filter cake at 110°C for 4 hours, press into tablets, and then pass through 550°C After calcination for 5 hours, 85 grams of solid was obtained, which was the catalyst of the present invention, and its serial number was C-2. The physicochemi...

Embodiment 3

[0033] With the waste Ni / Al used in embodiment 1 2 o 3100g of hydrorefining catalyst was treated at 550°C for 4 hours at a constant temperature, and crushed to a particle size of less than 250 mesh and more than 95%; then add 900ml of concentrated hydrochloric acid (35% by weight) and concentrated nitric acid (65% by weight) mixed solution, the volume ratio 3:1, stir at a constant temperature at 50°C until the solid is almost completely in solution, it takes about 3.5 hours, collect the filtrate by filtration, add ammonia water to adjust the pH of the filtrate to maintain 6.5, and add Na 2 CO 3 Solution, until the pH value is 10, the temperature is 60 ° C, after precipitation, it is aged at 60 ° C for 5 h, filtered, and washed three times with 3000 ml deionized water, the filter cake is dried at 110 ° C for 4 h and roasted at 550 ° C for 5 h to obtain a solid 88 grams, compressed into tablets, is the catalyst of the present invention, its number is C-3, and the physicochemic...

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Abstract

The present invention relates to a method for preparing hydrogenation refining catalyst by using waste catalyst, in particular, it relates to a method for preparing hydrogenation refining catalyst byusing nickel-containing waste hydrogenation refining catalyst. It is characterized by that firstly, it makes the waste catalyst undergo the processes of acid hydrolysis and precipitation, then adoptsconventional process to prepare the hydrogenation refining catalyst by using said waste catalyst.

Description

technical field [0001] The invention relates to a method for preparing a hydrogenation refining catalyst from a waste catalyst, in particular to a method for preparing a nickel-containing hydrogenation refining catalyst from a nickel / alumina waste catalyst whose reaction performance cannot meet requirements. Background technique [0002] Every year, a large amount of spent catalyst that cannot be regenerated is produced all over the world. According to statistics, about 500,000 to 700,000 tons of spent catalysts are produced in the world every year, and hydrorefining catalysts account for a considerable proportion. Enterprises generally discard these spent catalysts or use them as fillers in construction and other industries, but there are big problems: firstly, because hydrorefining catalysts generally contain molybdenum, tungsten, cobalt, and nickel in a total amount of about 20wt%-40wt%, Such treatment will cause waste of resources; secondly, the loss of metals will caus...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/94B01J21/20B01J23/755C22B7/00
CPCY02P10/20
Inventor 徐会青刘全杰贾立明王伟
Owner CHINA PETROLEUM & CHEM CORP