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Silver-electrolyzing catalyst composition and silver-electrolyzing catalyst bed

A catalyst bed, electrolytic silver technology, applied in physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, chemical/physical processes, etc., can solve the problem of large gas resistance, short service life of catalysts, and poor thermal conductivity To achieve the effect of slowing down the resistance rise of the catalytic layer and prolonging the service life

Inactive Publication Date: 2007-08-29
EVERFIRST WISEFUND TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Although the structure of this high-purity fiber-type electrolytic silver catalyst is relatively loose, the specific surface area and porosity are large, so the reaction activity is good and the conversion rate of formaldehyde is high (more than 96.5%), but due to its low crystallinity, there are certain non-productive Shaped area, so it does not have a certain shape, poor mechanical strength, requires manual granulation, long melting range, easy to sinter, resulting in deep oxidation of methanol and short circuit of raw material gas, large gas resistance, usually about one and a half months after use , the resistance of the catalytic layer of the system reaches more than 1300 mm water column, so the service life of the catalyst is short, generally only 1.5 months, that is, it needs to stop frequently to replace the catalyst, which not only affects the production, but also increases the manufacturing cost
[0006] In addition, at present, a technology of loading silver on a carrier to make a silver catalyst has been developed. For example, in the invention patent with the announcement number CN1103244C and the name "New Loaded Silver Catalyst and Its Preparation Method", a silver loaded catalyst is disclosed. Catalyst, although this kind of catalyst is resistant to sintering and prolongs the life of the catalyst, but its thermal conductivity is poor, and it is not easy to regenerate or the regeneration cost is high

Method used

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  • Silver-electrolyzing catalyst composition and silver-electrolyzing catalyst bed

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Experimental program
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Effect test

preparation example Construction

[0026] The preparation process of the crystalline electrolytic silver used will be described below. Crystalline electrolytic silver adopts a one-time electrolysis process, and the specific process steps are as follows:

[0027] In the electrolytic cell, the polar plate (with holes of 5mm evenly distributed on the plate) made of acid-resistant alloy steel or titanium plate is used as the anode, and the silver block of No. GB4135-2002IC-Ag99.99 is used as the raw material for the anode, so that the concentration is 10 %, Fe 3+ The AgNO3 electrolyte with a content of ≤20mg / L undergoes oxidation-reduction reaction at a current density of 50A / dm2 and a voltage of 10V. The electrolysis temperature is 35°C, and granular electrolytic silver precipitates on the cathode plate and falls off automatically. deposited on the bottom of the electrolytic cell;

[0028] Regularly fish out the granular electrolytic silver, and when it reaches a certain weight, immerse it in distilled water to ...

Embodiment 1

[0031] Below with diameter be 1800mm, the oxidizer that produces 50,000 tons of formaldehyde per year is an example to illustrate the concrete laying process of electrolytic silver catalyst bed of the present invention:

[0032] 1. Prepare catalyst layer raw materials according to the following weight ratio:

[0033] 40 mesh fiber silver catalyst 8kg,

[0034] 32 mesh fiber silver catalyst 25kg

[0035] 24 mesh crystalline silver catalyst 20kg

[0036] 16 mesh crystalline silver catalyst 27kg

[0037] 8 mesh crystalline silver catalyst 30kg

[0038] The weight ratio of the fibrous silver catalyst to the crystalline silver catalyst is 30:70.

[0039] 2. Lay the catalyst bed:

[0040] As shown in Figure 1, a catalyst support cylinder 8 is placed on the upper tube plate 7 of the oxidation reactor, and stainless steel wires are laid layer by layer on the upper surface of the upper tube plate 7 surrounded by the inner cylindrical surface of the support cylinder 8. Net 11, 8 m...

Embodiment 2

[0042]Adopt the oxidizer identical with embodiment one, lay electrolytic silver catalyst bed of the present invention according to the following steps:

[0043] 1. Prepare the raw materials for each catalyst layer according to the following weight ratio:

[0044] 40 mesh fiber silver catalyst 7kg

[0045] 32 mesh fiber silver catalyst 20.5kg

[0046] 24 mesh crystalline silver catalyst 22.5kg

[0047] 16 mesh crystalline silver catalyst 30kg

[0048] 8 mesh crystalline silver catalyst 30kg

[0049] The weight ratio of the fibrous silver catalyst to the crystalline silver catalyst is 25:75.

[0050] 2. Lay the catalyst bed:

[0051] The specific steps are the same as in Embodiment 1.

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Abstract

The invention discloses an electrolytic silver catalyst composition, which is composed of the fiber type electrolytic silver and crystal electrolytic silver, the weight ratio of two points is 10-35: 65-90, of which, the particles of crystal electrolysis silver is 8-24 head, the particles of fiber type electrolytic silver is 32-40 head, the catalyst bed is formed by electrolytic silver composition, including crystal electrolytic silver layer and fiber silver electrolysis layer and a catalyst layer, the two layer parallel setting from down to up, the down surface of catalyst layer set with silk screen. This invention's product life extend 25% compared with existing products, the existing fiber-electrolytic silver catalyst life is 45 days, and use this invention of electrolytic silver catalyst to produce at least 60 consecutive days; Furthermore, the catalyst layer of the invention products increased resistance rate relieve considerably, reduced Blower power, saving power consumption, and improved the capacity of the device.

Description

technical field [0001] The invention relates to a silver catalyst, in particular to an electrolytic silver catalyst composition and an electrolytic silver catalyst bed for preparing formaldehyde. Background technique [0002] Formaldehyde is one of the main raw materials for making adhesives for wood-based panels such as urea-formaldehyde resin. Its main process is to mix methanol, air, and water vapor in a certain proportion to evaporate and preheat into the oxidation reactor. Oxidative dehydrogenation reaction occurs on the catalyst bed under the temperature of ℃ to generate formaldehyde gas, and a certain concentration of formaldehyde product is obtained after absorption. Therefore, the quality of formaldehyde and the level of output depend to a large extent on the quality and stability of the catalyst . [0003] In the process of producing formaldehyde through the oxidative dehydrogenation of methanol, there are mainly three kinds of catalysts used: pumice silver, elect...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/50B01J35/06B01J35/02C07C47/055B01J35/00
Inventor 雷得定唐家源郝丙业
Owner EVERFIRST WISEFUND TECH BEIJING
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