Energy-saving quality-keeping method in the dewatering course of high-water fruit vegetables or aquatic products

A high-moisture technology for aquatic products, applied in the fields of fruit and vegetable preservation, fruit/vegetable preservation through dehydration, food preservation, etc., can solve the problems of lack of integrated indicators for energy saving and quality preservation, insufficient comprehensive and in-depth process research, and untargeted materials strong and other problems, to achieve the effect of making up for the large energy consumption, long drying time and low drying efficiency of freeze-drying

Inactive Publication Date: 2008-03-12
NINGBO HAITONG FOOD SCI & TECH CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the processing of high-moisture fruits and vegetables adopts the traditional drying method: the heating and drying method of the drying room back to the dragon fire path, which has the following problems: 1) The heating temperature is too high
2) The drying time is too long
Using the traditional method, it takes at least 24 hours to process 1 ton of vegetables. Even so, occasionally reheating and drying occurs due to poor drying effect.
3) Large energy consumption
[0006] The shortcomings of the existing heat pump or heat pump combined drying: 1) The current research on single heat pump drying is still mainly limited to low-temperature drying. conditions for reproduction
2) At present, there are few researches on heat pump combined drying, mainly combined drying with hot air and microwave. The process research is not comprehensive and in-depth. The conversion point mainly depends on past experience, and the parameter index is single. Either only look at the quality index, or only look at the unit water output Energy consumption SMER, there is no integrated index for energy saving and quality assurance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Embodiment 1: the pre-drying mode is the production of the heat pump type combined drying dehydrated Chinese cabbage of hot air drying

[0022] 50Kg of fresh Chinese cabbage (with a water content of about 90%) is first sorted, soaked in salt water, washed, cut (10cm), blanched (100°C, 2 minutes, 2% sodium chloride solution), then drained and subjected to hot air convection Dry (the specific conditions are: 80°C to 75% moisture content, 70°C to 20%-23% moisture content), and then take it out for heat pump drying. The drying conditions are: temperature 55-60°C, measured by actual weight, containing water Drying can be stopped when the rate is below 6%. Then cool at room temperature. Finally, preservation, selection, metal detection and packaging are carried out. Energy saving is 55-60% compared with hot air drying.

Embodiment 2

[0023] Embodiment 2: the pre-drying mode is the production of the heat pump type combined drying dehydrated squid of hot air drying

[0024]Live squid 25Kg (moisture content about 81%) is stored, divided, cleaned, screened, blanched, drained, seasoned, and hot-air convection dried (the specific conditions are: drying temperature 80°C, drying moisture content to 20%-23%) , and then take it out for heat pump drying, the drying conditions are: temperature 55-60 ° C, after actual weight measurement, the drying can be stopped when the moisture content reaches 5%. Then it is cooled at room temperature. Finally, metal detection, preservation and transportation are carried out. Dried by hot air Energy saving at 50%.

Embodiment 3

[0025] Embodiment 3: the pre-drying mode is the production of the heat pump type combined drying dehydrated strawberry of freeze-drying

[0026] 50Kg of fresh strawberries (moisture content about 91%) are pretreated (cleaned, destemmed), pre-frozen, and then vacuum freeze-dried (specific conditions: freezing temperature -18°C, heating plate 60°C, vacuum degree 10-20Pa) , Dehydrate the moisture content to 35%-40%. Then take it out and carry out heat pump drying. The drying conditions are: temperature 55-60°C. After actual weight measurement, the drying can be stopped when the moisture content reaches 5%-6%. Cool at room temperature. Finally, preservation, selection, metal detection and packaging are carried out. Compared with ordinary freeze-drying, the energy saving is 50%-55%, and the appearance quality of the product is close to that of freeze-dried strawberries.

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PUM

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Abstract

A method for saving energy and guaranteeing the quality in the process of dehydration of fruit and vegetable with high water content or water product; the method belongs to the food processing technical field of fruit and vegetable or water product. The present invention adopts the combined processing of hot air drying and hot pump drying or the combined processing of freeze drying and hot pump drying to dehydrate the fruit and vegetable with high water content or water product; with the present invention, energy can be saved by 45 to 60 percent and the appearance and quality of the product are near the simple ordinary dried products. The process is that the raw materials of vegetable and fruit or water product are cleaned, cut and burnt; and then the raw materials are cooled and centrifugally dehydrated; the dehydrated raw materials are seasoned and settled; the settled raw materials are dried by the method of hot pump combined drying and then cooled down for storage; and then metal-detecting process is implemented on the materials and the materials are packed. The present invention adopts the novel process of hot pump combined drying for dehydration; the fruit and vegetable or water product after being dehydrated with the hot pump combined drying are characterized by low heating temperature, short production time, excellent quality and low energy consumption.

Description

technical field [0001] A heat pump type combined drying method for energy-saving and quality-preserving dehydration of fruits, vegetables or aquatic products, the invention belongs to the technical field of food processing, and relates to dehydration processing of high-moisture fruits and vegetables or aquatic products. Background technique [0002] At present, most of the processing of high-moisture fruits and vegetables adopts the traditional drying method: the heating and drying method of the drying room back to the dragon fire path, which has the following problems: 1) The heating temperature is too high. With the traditional drying technology, the heating temperature is not easy to control. Generally, the heating temperature is around 75-90°C, but the drying process of dehydrated vegetables requires that the drying temperature should not exceed 65°C. 2) The drying time is too long. Using the traditional method, it takes at least 24 hours to process 1 ton of vegetables...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23B7/02A23B7/024A23B4/03A23B4/037
CPCY02P60/85
Inventor 孙金才张慜许韩山卢利群陈移平陈龙海
Owner NINGBO HAITONG FOOD SCI & TECH CO LTD
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