Method for preparing granulose by resin catalysis

A technology for catalytic preparation of starch sugar, applied in the field of starch, which can solve the problems of complex hydrolysis reaction conditions, low conversion rate of starch hydrolysis, high refining cost, etc., to overcome the high requirements for enzyme purity and activity, which is conducive to subsequent process utilization and saving Effect of Refining Fees

Inactive Publication Date: 2010-06-02
NANJING TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The acid sugar production process has high requirements on raw materials and requires refined starch; the pH value required for the reaction is very low, and it is carried out under high temperature and high pressure conditions, so the requirements for high temperature resistance, acid resistance and pressure resistance of the equipment are high; the hydrolysis selectivity is poor and cannot The saccharification solution with high purity is obtained; the hydrolysis conversion rate of starch is low, not exceeding 90%; the produced glucose will undergo decomposition reaction to form pigment, which will affect the quality of sugar; after the reaction, it must be neutralized with alkali, and the product refining cost is high ; Pollution is also relatively large
The enzymatic sugar production process is currently the most used method in the production of starch sugar, but the cost of enzyme refining is high; hydrolysis has high requirements for enzyme preparations; the time of enzymatic hydrolysis is very long, about 24h-48h; the conditions of hydrolysis reaction are fine Numerous and difficult to control; the sugar solution is not easy to filter after the reaction

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The soluble starch is mixed with water to prepare a starch solution with a concentration of 10wt.%, and then D001 macroporous strong acid styrene cation exchange resin is added to make the solid-liquid ratio 1:1. After stirring, the temperature is 110 ℃. The reaction was carried out in a closed tank reactor for 10 hours, and the starch sugar content after hydrolysis was measured by DNS method. The hydrolysis conversion rate of starch was calculated to be 70.98%, and the hydrolyzate was evaporated and spray-dried to obtain powdered starch sugar.

Embodiment 2

[0026] The soluble starch was mixed with water to prepare a starch solution with a concentration of 20wt.%, and then D002 macroporous strong acid styrene cation exchange resin was added to make the solid-liquid ratio 1:3. After stirring, the temperature was 120℃. The reaction was carried out in a closed tank reactor for 12 hours, and the starch sugar content after hydrolysis was measured by DNS method. The hydrolysis conversion rate of starch was calculated to be 93.48%, and the hydrolyzed liquid was evaporated and spray-dried to obtain powdered starch sugar.

Embodiment 3

[0028] The soluble starch is mixed with water to prepare a starch solution with a concentration of 30wt.%, and then D002 macroporous strong acid styrene cation exchange resin is added to make the solid-liquid ratio 1:4. After stirring, the temperature is 120℃. The reaction was carried out in a closed tank reactor for 13 hours, and the starch sugar content after hydrolysis was measured by DNS method. The calculated conversion rate of starch was 85.35%. Then the hydrolyzed liquid was evaporated and spray-dried to obtain powdered starch sugar.

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Abstract

The invention discloses a resin catalysis method of preparing starch glucose which is characterized in that water is added in starch to prepare starch solution with the concentration of 10-40wt. percent; and then catalyst is added to change the solid-liquid ratio or the volume ratio of the catalyst and the starch solution to be 1 to 1-1 to 5; the mixture will react for 10-15h in an enclosed reactor at the temperature of 110-130 DEG C after being evenly stirred; the mixture is hydrolyzed to obtain the starch glucose. The invention can not only overcome the corrosion of the acid method on equipment and reduce the acid-base neutralization and the desalting process, but also overcome the problems of the acid method of high requirements for enzyme purity and activity, hard operating control, hart filtering and long production cycle. The method has the advantages of simple production procedures, less energy consumption and low production cost. The output starch glucose can be widely appliedto industries and fields of food, medicine, chemical, papermaking, textile, etc.

Description

Technical field [0001] The invention relates to the field of starch, in particular to a method for preparing starch sugar by resin catalysis. The starch sugar produced by this method can be used in food, pharmaceutical, chemical, paper, textile and other industries and fields. Background technique [0002] There are two main methods for preparing starch sugar: acid method and enzymatic hydrolysis. The acid sugar process requires high raw materials and requires refined starch; the pH value required for the reaction is very low, and the reaction is carried out under high temperature and high pressure conditions, so the equipment has high requirements for high temperature resistance, acid resistance, and pressure resistance; poor hydrolysis selectivity, it cannot The saccharification liquid with high purity is obtained; the hydrolysis conversion rate of starch is low, not exceeding 90%; the produced glucose will undergo decomposition reaction to generate pigments, which affect the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C13K1/06C13K7/00C13K11/00C07H3/02C07H3/06C08B30/18B01J31/08
Inventor 朱建良陈晓晔杨晓瑞李伟邱晔平
Owner NANJING TECH UNIV
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