Drying method for ring-form calcining furnace

A technology of ring roaster and oven method, which is applied in the oven field of 36-chamber ring roaster, which can solve the problems of difficulty in product quality control, large amount of sinking and deformation of the starting furnace chamber, and shortening the service life of refractory bricks, etc. problems, to achieve the effect of preventing furnace chamber sinking and cracks, ensuring no deformation, and preventing excessive temperature

Active Publication Date: 2010-06-02
GUIZHOU BRANCH CHINA ALUMINUM IND
View PDF3 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the previous baking process, the temperature uniformity of the upper and lower sides of the furnace body could not be guaranteed. Usually, the local temperature of the furnace body was too high due to the difficulty of negative pressure control and the random discharge of a large amount of volatile matter, which caused premature deformation of the furnace body and lowered the furnace body. Shen, affecting the service life of the furnace chamber
[0003] At present, in the baking process of the roasting furnace, there are mostly two system ovens (such as 36 furnace chambers), which are ignited in 1# and 19# furnaces, of which 1#, 2#, 3#, 19#, 20#, 21# is filled with filling materials, and then the furnace chamber will be filled with qualified green bodies with a load oven. The maximum temperature of the fire path is usually controlled at 1200-1250 ° C for a 360-hour oven curve. This oven curve has the following disadvantages: 1. The sinking deformation of the starting furnace chamber is relatively large, up to 50-100mm. In this process, because there is no supply of preheated air in the early stage, it is difficult for the temperature of the fire path in the starting furnace chamber of the oven to reach the highest temperature of 1200-1250 ° C. Only a large amount of air can be supplied Natural gas and heat preservation can be barely achieved, and due to the low initial negative pressure of the oven, the temperature of the upper layer of the furnace body is too high, while the lower layer of the furnace body is still at a very low temperature, resulting in uneven temperature of the entire furnace body. It is very easy to cause the furnace body to deform and sink; second, the fourth furnace chamber is filled with green bodies, and the temperature rises rapidly during the period when a large amount of volatiles are discharged. The furnace room temperature is too high, the temperature of the anode rises too fast, and it is difficult to guarantee the control of product quality; thirdly, the furnace room with green body, due to the insufficient amount of preheated air in the early stage, makes it difficult for the temperature of the carbon anode to reach above 1100 ° C, except in the high temperature period Long-term heat preservation can be satisfied, which also reduces the service life of refractory bricks

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Drying method for ring-form calcining furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0032] The furnace is a 36-chamber, 8-fire channel, 7 material boxes, length*width*depth=5298*780*5496mm open type roasting furnace.

[0033] The specific method of the oven:

[0034] (1) Baking chimney: Baking with firewood at the bottom of the flue at a temperature of 150-200°C. Clean up residue after baking.

[0035] (2) Steel flue and connected fire passage: rely on special spraying equipment, send it to the working surface through high-pressure special binder, the water content is 25-30%, and the natural strength increases by 40% after natural drying for 4-8 hours %, the natural strength increases to 60-70% after 48 hours, and the strength can reach more than 80% after 100 hours over time. It is not affected in any way by the temperature profile of the overall oven. Therefore, it is required to spray the steel flue for more than 100 hours when drying the flue. Theoretically, the strength can be fully achieved within 4-6 hours when the flue gas temperature of the oven ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention is a furnace-drying method for a ring type baking furnace, relates to a furnace-drying method for a 36-chamber ring type baking furnace in aluminum prebaked anode production. The invention is characterized in 360 furnace-baking curve is selected in the baking process, waste mature anode and qualified green body are mixed after the fifth chamber, igniting for furnace drying is startedat 2# and 20# chambers, the temperature of a flue without green body furnace in the prophase of furnace drying rises in ladder form, normal furnace baking is about to finish, when the starting chamber becomes a 4P chamber, the furnace-drying curve transits to a normal curve. According to the invention, water in mortar and bricks are discharged slowly and uniformly to sinter the mortar and clay bricks integrally, so that the upper temperature and lower temperature of a furnace body is indeed unified, the furnace body is free from deformation and crackle, and the service life of the furnace isextended.

Description

technical field [0001] The invention discloses an oven method for an annular roaster, relating to an oven method for a 36-chamber annular roaster in the production process of prebaked anodes for aluminum. Background technique [0002] In the production process of aluminum prebaked anodes, a new ring-type roasting furnace is newly built. Because the brick body and mortar contain a certain amount of water, it is necessary to discharge the water at a certain temperature and cycle, so that the mortar and clay bricks are integrated to ensure that the furnace body No deformation, no cracks. However, in the previous baking process, the temperature uniformity of the upper and lower sides of the furnace body could not be guaranteed. Usually, the local temperature of the furnace body was too high due to the difficulty of negative pressure control and the random discharge of a large amount of volatile matter, which caused premature deformation of the furnace body and lowered the furnac...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/06
Inventor 王金合李德坤杨波张伟琦王利敏黄其荣
Owner GUIZHOU BRANCH CHINA ALUMINUM IND
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products