Process for the preparation of coatings with specific surface properties
A coating and powder coating technology, which is applied in the field of controllable surface appearance of powder coating substrates, can solve the problems of difficult control and poor efficiency of technical solutions, and achieve the effect of high mechanical stability and high outdoor stability
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Embodiment UA1
[0055] Preparation of Amorphous Polyurethane Acrylate UA1
[0056] In a three-necked glass flask with thermocouple, stirrer and metering funnel, add 58.7% by weight isophorone diisocyanate, 0.18% by weight toluhydrochinone (toluhydrochinone), 0.02% dibutyltin dilaurate, and heat to 65 ℃. 16.5% by weight of neopentyl glycol was added while being careful not to exceed 90°C. After the metered addition, the mixture was heated to 100° C. and kept at this temperature until an NCO value of less than 11.8% was reached. At a temperature of 100-110° C., 23.3% by weight of hydroxyethyl acrylate was added. The reaction mixture was kept at 110° C. until the NCO-value reached below 0.45%. Afterwards, 1.3% by weight of hydroxybutyl acrylate was added. The reaction mixture was kept at 110° C. until an NCO-value of less than 0.1% was reached. The resin swells and solidifies into a transparent, colorless, amorphous resin.
Embodiment UA2
[0058] Preparation of Polyurethane Acrylate UA2 Modified by Siloxane
[0059] The silicone modified urethane acrylate was prepared using the same procedure as described in UA1. The only difference is the mole exchange of neopentyl glycol for linear telechelic α,ω-dihydroxypolydimethylsiloxane (TegomerHSi-2111 from Tego).
Embodiment 1
[0061] Preparation of the powder coating of the present invention
[0062] A clear coating composition was prepared by dry mixing the following ingredients: 80% by weight amorphous polyurethane acrylate UA1, 1% by weight Irgacure 2959 (photoinitiator), 1 wt% Tinuvin 144 (UV absorber) and 18% by weight silicone-modified urethane acrylate UA2. The coating formulation was loaded into a twin-screw extruder, and the temperature of the extruder was set at 95-100°C. After extrusion, the melt is cooled on a cooling belt, and the resulting product is crushed into small pieces. The flakes are ground to a suitable particle size distribution for spray application, which ranges from 20 to 80 μm.
[0063] Then, spray the powder onto the metal coil test plate with a triboelectric spray gun until the film thickness is 80-90 μm.
[0064] With a medium pressure mercury (Hg) lamp (240W / cm molten emitter), use 500mJ / cm 2 The applied powder (dry state) was irradiated with a UV dose of .
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