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Method for preparing column shaped horniness phase composite wear-resistant jaw plate

A hard phase, columnar technology, applied in the direction of grain processing, etc., can solve the problems of inability to directly improve the toughness of the wear-resistant working surface, brittle cracks of the wear-resistant layer, poor toughness, etc., and achieve the organic unity of wear resistance and toughness, high resistance Effects of compressive strength and material structure compaction

Inactive Publication Date: 2009-04-22
XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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  • Abstract
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  • Application Information

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Problems solved by technology

However, the wear-resistant layer of this composite material is only a single high-chromium alloy material. Although the wear resistance is good, the toughness is poor.
Although the toughness of the cast steel material of the lining layer is very high, it cannot directly improve the toughness of the wear-resistant working surface. It is conceivable that the wear-resistant layer is prone to brittle cracks during work, which eventually leads to detachment

Method used

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  • Method for preparing column shaped horniness phase composite wear-resistant jaw plate
  • Method for preparing column shaped horniness phase composite wear-resistant jaw plate
  • Method for preparing column shaped horniness phase composite wear-resistant jaw plate

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Embodiment

[0033] Embodiment: preparation high chromium alloy is the hard phase, and A3 steel is the columnar cemented carbide phase composite jaw plate of matrix

[0034] 1. Wrap the alloy powder in low-carbon steel pipe skin to form alloy powder core wire 1 with a diameter of 3mm; the alloy powder is high-carbon ferrochrome powder with a particle size of 100-150 mesh; The shape of the rack on the top is woven into a three-dimensional alloy wire skeleton 2 with a certain thickness; the three-dimensional alloy wire skeleton 2 is fixed by binding and welding, and the actual volume of the alloy powder core wire skeleton accounts for the total volume of the rack composite material. 20% to 80% of the volume;

[0035] 2. Make jaw plate sand mold 3 according to casting process requirements, and put alloy wire skeleton 2 with three-dimensional structure into sand mold 3 to be cast;

[0036] 3. A3 steel is used as the base metal 4, smelted and melted by an intermediate frequency furnace, and re...

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Abstract

The invention discloses a method for preparing a composite crushing plate with a columnar hard phase. A gear rack of the composite crushing plate with the columnar hard phase prepared by the method is formed by compounding a high hardness columnar hard phase and a high tenacity base metal. The method comprises the following steps: weaving alloy powder core materials into an alloy powder core material framework according to the shape of the gear rack on the crushing plate; fixing the framework on the crushing plate through binding or welding; through a casting method, performing in situ reaction on the alloy powder core materials to generate the columnar hard phase by using the high temperature of melted base molten metal; and performing the metallurgical combination of the hard phase and a base metal interface to form a high wear resistant high tenacity composite material on the gear rack of the crushing plate. The composite crushing plate prepared by the method has the advantages of high wear resistance, high tenacity, high tensile strength, high compression strength and the like. The method has the characteristics of small equipment input, low cost, simple operation and the like, and can be widely applied to various jaw type crushers.

Description

technical field [0001] The invention relates to a preparation method of a jaw plate used in jaw crusher equipment, in particular to a preparation method of a columnar hard phase composite wear-resistant jaw plate. Background technique [0002] As an important part of the jaw crusher, the jaw plate is easily damaged by wear and tear when crushing stones, ores and other materials. It is replaced frequently, which reduces the working efficiency of the equipment and causes a lot of waste of steel materials. Therefore, the jaw plate is usually required to have high wear resistance and high toughness, as well as good mechanical properties, and the safety and reliability of the equipment must be guaranteed. At present, the commonly used jaw plate materials are almost all made of single high manganese steel. The improvement of the work hardening ability of high manganese steel must be realized under high impact conditions, and the working conditions of jaw crushers do not have stro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/08B02C1/10
Inventor 彭建洪许云华刘文刚武宏岑启宏付永红
Owner XI'AN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY
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