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Method for quickly preparing non-puffing low sugar fruit freeze-dry crisp pieces

A fruit crisp, low sugar content technology, applied in food preparation, preservation of fruits and vegetables, preservation of fruits/vegetables by dehydration, etc. Drying time, energy saving, cost reduction effect

Active Publication Date: 2009-05-20
SHANDONG LUHUA GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Zhang Min et al. (patent application No. 200710134873.1) disclosed a method for freeze-drying and microwave combined preparation of fruit and vegetable or aquatic product snack food. This patent enables the product to have an expansion rate of 1.5 to 2.0 to produce puffed chips, and adopts raw material sugar-free control, Some high-brix raw materials are prone to scorching due to very little moisture when the drying is close to the end.
Cui Zhengwei et al. (patent application No. 200710135505.9) disclosed a combined drying method for preparing dehydrated vegetables and fruits. First, vacuum microwaves are used to remove 40%-50% of the water from the materials, and then freeze drying is used to complete the entire drying process. This method is energy-saving. The effect is good, but in terms of appearance, the volume of the product dried by this method is only 60%-70% of the original, and there is obvious shrinkage

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1: The rapid preparation method of non-puffed low-sugar apple crisps

[0014] Red Fuji apples (sugar content 10 degrees) are selected, washed, peeled and cored, sliced ​​(5mm), color protected (0.1% vitamin C + 0.1% citric acid + 1% CaCl 2 The solution is a color-protecting solution, the time is 1min, and it is constantly stirred during the color-protecting process), gauze removes surface moisture, freezing (freezing at -30°C for 1 hour), freeze-drying (pressure 100Pa, cold trap -42°C, heating plate temperature : It takes 1 hour for the room temperature to rise to 45°C, then keep it for 1 hour, then rise to 55°C, then keep it at 55°C until the end of the sublimation drying stage, the total time is about 8.5h), microwave vacuum drying (vacuum degree is 0.095MPa, tray speed 5r / min, microwave power is set to 7W / g, drying time is 5min), hot air drying (wind speed is 1m / s, temperature is 45°C, time is about 20min). The moisture content of the final product is les...

Embodiment 2

[0015] Embodiment 2: the rapid preparation method of pear chips without puffing and low sugar content

[0016] Dangshan pear (sugar content 8 degrees) is selected, cleaned, peeled and cored, sliced ​​(3mm), color protected (0.1% vitamin C + 0.1% citric acid + 1% CaCl 2 The solution is a color-protecting solution, the time is 1min, and it is constantly stirred during the color-protecting process), gauze removes surface moisture, freezing (freezing at -30°C for 1 hour), freeze-drying (pressure 100Pa, cold trap -42°C, heating plate temperature : It takes 0.5h for the room temperature to rise to 40°C, then keep for 1h, then rise to 50°C, then keep at 50°C until the end of the sublimation drying stage, the total time is about 10h), microwave vacuum drying (vacuum degree is 0.095MPa, tray speed 5r / min, microwave power is set to 5W / g, drying time is 12min), hot air drying (wind speed is 1m / s, temperature is 40°C, time is about 25min). The moisture content of the final product is les...

Embodiment 3

[0017] Embodiment 3: the rapid preparation method of non-puffed low-sugar peach crisp

[0018]Golden Boy No. 5 yellow peach (Brix content 8 degrees) is selected, peeled and pitted, sliced ​​(7mm), color-protected (0.1% vitamin C + 0.1% citric acid solution is the color-protected solution, the time is 1min), gauze Remove surface moisture, freeze (freeze at -30°C for 1h), freeze-dry (pressure 100Pa, cold trap -42°C, heating plate temperature: it takes 1h to rise from room temperature to 45°C, then keep for 1h, then rise to 60°C, and then keep 60°C until the end of the sublimation drying stage, the total time is about 9.5h), microwave vacuum drying (vacuum degree is 0.095MPa, tray speed is 5r / min, microwave power is set to 7W / g, drying time is 6min), hot air drying (The wind speed is 1m / s, the temperature is 50°C, and the time is about 18 minutes). The moisture content of the final product is less than 5%. In terms of appearance, the bulk density of the purely freeze-dried peac...

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PUM

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Abstract

The invention discloses a method for quickly preparing non-puffed low-sugar fruit jelly crispy chips and belongs to the technical field of fruit and vegetable food processing. Fruit chips are mainly prepared by the following steps: fruit washing, peeling, pit removal, slicing, pretreatment, freezing, freezing and drying, microwave vacuum drying, hot air drying and packaging. The method adopts freezing and drying in a sublimation drying stage of the fruit chips and controls the water content of products to be 37 percent. The method adopts microwave vacuum drying till the water content of the fruit chips is 10 percent in a resolving drying stage, and then adopts hot air dying to make the terminal water content of the fruit chips less than 5 percent. Low-sugar fruits are apples, pears or peaches which have a sugar degree of between 8 and 10. As post treatment of the freezing and drying, microwave vacuum drying and hot air drying greatly reduce energy consumption. Meanwhile, compared with lyophilized products, products dried by the method have no obvious change in quality and appearance.

Description

technical field [0001] The invention discloses a rapid preparation method of non-puffed low-sugar fruit freeze-dried chips, which belongs to the technical field of fruit and vegetable food processing. Background technique [0002] Fruits with low sugar content (sugar content below 10 degrees) have many processing advantages, and one of the more important features is that they are not easy to burn under strong drying conditions such as microwaves. In the later stage of microwave drying, fruits with high sugar content are easily absorbed by microwaves and burnt, while fruits with low sugar content are not easy to happen. Most varieties of apples, pears, and peaches have low sugar content, such as: Red Fuji apple, Dangshan pear, Jintong No. 5 yellow peach, Jintong No. 19 yellow peach, etc. [0003] The fruit slices obtained by the freeze-drying method can maintain the original volume and shape to the greatest extent, and the loss of volatile components and heat-denatured nutri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/212A23B7/04A23B7/024A23B7/02A23L19/00
Inventor 张慜黄略略孙东伟孙东风张卫明丁占生
Owner SHANDONG LUHUA GROUP
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