Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Weather resistant wood-grain imitating PVC plastic profiled bar and method for manufacturing same

A technology of imitating wood grain and profiled material, applied in the field of weather-resistant color PVC plastic profile and its manufacturing, can solve the problems of inconsistent surface color of products, disappearance of wood grain effect, strict process requirements, etc., to achieve uniform color and wood grain effect throughout the body , Improve the durability of weather resistance, the effect of simple molding process

Inactive Publication Date: 2009-07-29
HUAZHIJIE PLASTIC BUILDING MATERIAL CO LTD
View PDF4 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] 1. The film covering technology belongs to the secondary molding technology, that is, after the finished product is formed, a layer of weather-resistant film is applied on the surface of the product, and the process of removing impurities and gluing is carried out in the middle; and the film can only be applied on a relatively regular surface. It is difficult to achieve a good paste on the special part of the profile
Therefore, there is no product that is completely coated on the surface of the entire profile, and the color of the surface of the product is inconsistent, and only part of the surface can be colored.
[0013] 2. The imitation wood grain technology belongs to one-time molding technology. This technology should be a mature technology in PVC material, but it is not fully mature in ASA material, especially the plasticization process in the co-extrusion machine has a high requirement for the process. Strict; the products of different machines are prone to obvious color difference, and even the wood grain effect disappears, etc.
When co-extrusion technology is used to form a weather-resistant layer on the surface of the product (usually there is a co-extrusion layer on the surface exposed to sunlight), the profiled material has a color effect, but it is still difficult to achieve a consistent color and wood grain effect; if Therefore, it is difficult to keep the color and wood grain of the ASA material consistent with the coloring on the PVC profiled material.
In addition, ASA material is prone to defects such as scratches during production. This phenomenon is more obvious on colored materials, and the color of the scratched part will be lighter and lighter.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Weather resistant wood-grain imitating PVC plastic profiled bar and method for manufacturing same
  • Weather resistant wood-grain imitating PVC plastic profiled bar and method for manufacturing same
  • Weather resistant wood-grain imitating PVC plastic profiled bar and method for manufacturing same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Such as figure 1 , figure 2 The weather-resistant color PVC plastic profile shown uses transparent PMMA as the transparent material layer 2 with high weather resistance. The raw material is colorless. It is plasticized and extruded in an auxiliary extruder. The thickness of the transparent material layer 2 with high weather resistance is About 0.2mm. Use walnut color powder to prepare dry blend, and mix walnut color masterbatch as PVC profile 1. The dry blend powder formula is as follows in parts by weight: PVC 100 parts, chlorinated polyethylene CPE 9 parts, processing aid ACR 1.5 parts, stabilizer 4.5 parts, calcium carbonate 10 parts, walnut color powder 0.8 parts, titanium dioxide 0.6 part, 0.3 part of lubricant; the addition amount of walnut masterbatch is 4% of the total weight of dry mixed powder.

[0045] Such as image 3 As shown, the production process of the present invention is as follows:

[0046] ① Combine PVC, CPE, processing aids, stabilizers, calcium carbo...

Embodiment 2

[0052] Use oak color powder to prepare dry mixture, and use oak color masterbatch as PVC profile 1. The formula of dry-mixed powder in parts by weight is as follows: PVC 100 parts, chlorinated polyethylene CPE 12 parts, processing aid ACR 2 parts, stabilizer 6 parts, calcium carbonate 5 parts, oak base color toner 1.2 parts, titanium dioxide 1.5 parts Parts, 0.8 parts of lubricant; adding amount of oak masterbatch is 5% of the total weight of dry mixed powder. Other technical features of this embodiment are as described in Embodiment 1.

[0053] Of course, the present invention can also select other embodiments according to the requirements of the product. The specific requirements are as follows:

[0054] Weather-resistant transparent layer: It is required to select a material with good transparency and weather resistance, with special optical effects, and the material must be suitable for plasticizing and extrusion; for example, PMMA or other materials obtained through modificat...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention relates to PVC plastic profiled material, in particular to a weather-resistant colored PVC plastic profiled material and a manufacturing method thereof. The weather-resistant wood-grain-like PVC plastic profiled material comprises PVC profiled material the entire body of which is colored by imitation wood grain. A transparent material layer with high weather resistance is compounded on the outer surface of the PVC profiled material by co-extrusion. The transparent material layer with high weather resistance has transparent optical effect and is suitable for plasticizing extrusion. The transparent material layer with high weather resistance is preferably PMMA or ASA. The invention also provides the manufacturing method for the PVC plastic profiled material. The PVC plastic profiled material in the invention is characterized by long-term preservation of color and pattern and mature manufacturing technique.

Description

Technical field [0001] The invention relates to a PVC plastic profile, in particular to a weather-resistant color PVC plastic profile and a manufacturing method thereof. Background technique [0002] The development of PVC plastic profiles is already a very mature product: products include PVC plastic door and window profiles, PVC exterior wall hanging boards, PVC synthetic resin tiles, PVC guardrails and other outdoor products. With the increasing of people's individual needs, the colorization of PVC plastic profiles is gradually being favored by people. The colorization of PVC plastic profiles has developed to this day and has gone through many forms. Color PVC plastic profiles include: whole body color profiles, wood-like profiles, coated profiles, fluorocarbon spray profiles, color PMMA co-extrusion profiles, color ASA co-extrusion profiles, wood-like ASA co-extrusion profiles Profiles and so on. [0003] At first, the whole body color profile and imitation wood grain profile...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): E06B3/20B32B27/00B29C47/40
Inventor 吴铁恒李荣顺沈鑫忠
Owner HUAZHIJIE PLASTIC BUILDING MATERIAL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products