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High-power LED aluminum substrate integrated module

A technology of LED aluminum substrate and integrated module, which is applied in cooling/heating devices of lighting devices, sustainable buildings, lighting and heating equipment, etc., and can solve the problem of unsatisfactory heat dissipation of aluminum substrates of diodes, rapid loss of diode heat, and heat transfer Unbalanced speed and other problems, to achieve the effect of good structural connection reliability, good high temperature resistance, and good heat dissipation

Inactive Publication Date: 2011-09-07
珠海泰坦新能源系统有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] There is an existing LED aluminum substrate, such as figure 1 As shown, the single LED 1 and the aluminum substrate 2 are welded and fixed. Due to the difference in materials, the heat conduction at the welding part is greatly affected. The heat conduction from the diode to the aluminum substrate is slow, and the heat generated by the diode cannot be dissipated quickly; The heat dissipation area of ​​the diode is small and the contact area with the heat sink is small, and the heat transfer is slow. Therefore, the heat dissipation effect of the aluminum substrate of the diode is not ideal, and it is easy to cause the diode to accelerate aging due to overheating and shorten the service life of the diode.
When the product requires two or more LEDs, if still use such as figure 1 For the single diode shown, fasten two or more single diodes on the heat sink, so that due to various reasons, the contact area between each diode and the heat sink is different, and the speed of heat transfer is not balanced. It will appear that the service life of individual diodes is significantly lower than that of other diodes, resulting in the overall performance and service life of the product

Method used

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  • High-power LED aluminum substrate integrated module
  • High-power LED aluminum substrate integrated module
  • High-power LED aluminum substrate integrated module

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Such as Figure 2 ~ Figure 4 As shown, the present invention includes an LED 1 and an aluminum substrate 2, the aluminum substrate 2 includes an aluminum plate 20, the upper surface of the aluminum plate 20 is covered with an insulating oxide layer 25, and the insulating oxide layer 25 is sequentially provided with a base film 21, Conductive film 22, the conductive film 22 constitutes a circuit pattern, the base film 21 is adapted to the outline of the conductive film 22, the conductive film 22 is provided with a number of welding films 23, the chip of the LED 1 and the The insulating oxide layer 25 is bonded, and the pins of the LED 1 are welded on the welding film 23. The welding film 23 is also used for welding other electronic devices. The base film 21 is made of magnetron sputtering. The method deposits chromium or titanium metal on the insulating oxide layer 25, the conductive film 22 deposits copper or nickel metal on the base film 21 by magnetron sputtering, and...

Embodiment 2

[0032] Such as Figure 5 As shown, the difference between this embodiment and Embodiment 1 is that the LEDs 1 are arranged in a matrix structure. The number of LEDs 1 is larger and the integration level is higher, which is suitable for occasions with high lighting requirements.

[0033] The remaining features of this embodiment are the same as those of Embodiment 1.

Embodiment 3

[0035] Such as Figure 6 ~ Figure 8 As shown, the difference between the present embodiment and the second embodiment is that the aluminum plate 20 is a bent three-dimensional structure, the aluminum plate 20 is concave with several folded edges, the LED 1 is arranged on the folded edges, each The included angles between the folded edges are θ1, θ2, θ3, θ1′, θ2′, θ3′ respectively, and by changing different angles of the included angles, each of the LEDs 1 can be realized to emit light in different directions to meet actual needs glow effect. This embodiment can be installed on the radiator or the lamp housing 6 through the heat conducting glue 8, and the heat dissipation effect is better. The installation structure is as follows: Figure 8 shown.

[0036] The other features of this embodiment are the same as those of Embodiment 2.

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Abstract

The invention discloses an LED street lamp, aiming at providing a high power LED aluminum base plate integrated module with excellent heat elimination performance and effectively prolonged service life. The high power LED aluminum base plate integrated module comprises an LED (1) and an aluminum base plate (2). The aluminum base plate (2) comprises an aluminum plate (20); an insulated oxidizationlayer (25) is covered on the upper surface of the aluminum plate (20); a basement film (21) and a conducting film (22) are arranged on the insulated oxidization layer (25) in sequence; the conductingfilm (22) forms a circuitous pattern; the basement film (21) is matched with the contour of the conducting film (22); a plurality of welding films (23) are arranged on the conducting film (22); the chip of the LED (1) is stuck to the insulated oxidization layer (25); and a lead foot of the LED (1) is welded on the welding film (23). The LED street lamp can be widely applied to the lighting field.

Description

technical field [0001] The invention relates to a high-power LED aluminum substrate integrated module. Background technique [0002] The development of the electronic industry is changing with each passing day, electronic technologies emerge in an endless stream, and electronic components are becoming increasingly sophisticated. At present, high-power LEDs are developing rapidly. The luminous efficiency of LEDs is already in the leading position of various light sources, but the heat generation per unit volume is rising step by step, which will seriously affect the performance, life and reliability of LEDs. Therefore, there is an urgent need for a low-cost, high-heat dissipation LED application packaging technology that can meet the international environmental protection trend. [0003] There is an existing LED aluminum substrate, such as figure 1 As shown, the single LED 1 and the aluminum substrate 2 are welded and fixed. Due to the difference in materials, the heat cond...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L25/00H01L25/075H01L23/36H01L23/488H05K1/18H05K7/20F21V29/00F21V23/06F21Y101/02F21V29/503F21Y115/10
CPCY02B20/72
Inventor 李永富
Owner 珠海泰坦新能源系统有限公司
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