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Aluminum liquid turning bag hot air energy-saving heating device and heating method thereof

A heating device and energy-saving technology, which is applied in the field of aluminum casting, can solve the problems of high gas cost and transportation cost, environmental pollution, and aluminum liquid pollution, etc., and achieve the effects of convenient flame intensity, reduction of production cost, and reduction of environmental pollution.

Inactive Publication Date: 2009-10-14
JIANGSU JIANGXU CASTING GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although the above method can solve the heating problem of molten aluminum subcontracting to a certain extent, there are still many disadvantages: such as the heating method using liquefied petroleum gas as fuel, which requires frequent replacement and handling of cylinders, high gas cost and transportation cost, and high gas cost. The consumption is large, the flame intensity is small, and strict safety measures are required; the heating method using diesel as fuel has high fuel cost and large consumption. During the heating process, fuel oil and noise pollute the environment seriously, and it is easy to pollute the aluminum liquid; Pipeline gas and natural gas are used as fuel for heating. Although the gas cost is lower than the former two, the gas consumption is still relatively high.

Method used

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  • Aluminum liquid turning bag hot air energy-saving heating device and heating method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] An aluminum liquid subcontracting hot air energy-saving heating device, the hot air flue liner 10 is connected to the smoke exhaust opening of the aluminum melting furnace, and the connecting part is connected to a blower that can send compressed air to the compartment of the hot air flue liner 10 15; the fire sealing cover 2 is connected with the supporting column 13 through the crossbeam 16, and the fire sealing cover 2 is provided with the flame spray pipe 3; the hot air flue duct bellows 17 of the hot air flue duct 10 is connected with the hot air pipe 6, and the hot air The other end of the pipe 6 is connected to the top of the flame pipe 3, and the middle part of the flame pipe 3 is provided with a lateral opening, on which a gas pipe 7 is connected, and the other end of the gas pipe 7 is connected to the gas outlet of the gas generator; Below is provided with the subpackage 1 that can hold molten aluminum.

[0031] The fire sealing cover 2 is provided with a smok...

Embodiment 2

[0037] A heating method using the hot air energy-saving heating device of the aluminum liquid subcontractor, which is characterized in that it includes the following steps: a) placing the subcontractor 1 on a small flat car 12, and pushing the small flat car 12 to the fire sealing cover through the track 11 2, and make the subpackage 1 located at the center of the lower part of the flame sealing cover 2;

[0038] B) open blower 15, and blower 15 sends compressed air in the interlayer of hot air flue liner 10;

[0039] c) Press the ignition button of the gas stove, and at the same time slowly open the gas flow regulating valve 8 to ignite the gas;

[0040] d) Heat up the subpackage 1, while continuing to open the gas flow regulating valve 8, slowly open the hot air flow regulating valve 9, and adjust the flame intensity by observing the flame color at the mouth of the subpackage 1 so that the flame does not flow from the subpackage 1 It is advisable to overflow the outlet, and...

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Abstract

The invention relates to an aluminum liquid turning bag hot air energy-saving heating device which is characterized in that a hot air flue container is communicated and connected with a smoke exhaust opening of an aluminum melting furnace, a blower which can send compressed air into a separation layer of the hot air flue container is connected at the junction thereof; a fire banking cover is connected with a vertical column which performs the support effect through a crossbeam, a flame jetting pipe is arranged on the fire banking cover; a hot air pipe is connected on an air tank of the hot air flue container, the other end of the hot air pipe is connected with the top end of the flame jetting pipe, a lateral opening is arranged at the middle part of the flame jetting pipe, a coal gas pipe is connected thereon, the other end of the coal gas pipe is connected with a gas outlet of a coal gas producer; and a turning bag which can contain molten aluminum liquid is arranged below the fire banking cover. The preheating and the thermal insulation processes are integrated with the aluminum melting process, the three processes can be carried out simultaneously, and the invention can complete the preheating and the thermal insulation of the turning bag while melting aluminum, thereby realizing the recycling of heat energy to the maximum extent, which can not be achieved by the prior art.

Description

technical field [0001] The invention relates to the field of aluminum casting, in particular to an energy-saving hot air heating system for molten aluminum that can absorb and utilize the waste heat discharged from the flue of the aluminum melting furnace of the gas generator and the remaining part of the gas of the gas generator as fuel. Apparatus and its heating method. Background technique [0002] In the aluminum casting process, the molten aluminum needs to be injected into the subcontractor that maintains an appropriate temperature, and refined and deteriorated in it, and then transported to the pouring site. During this process, the normal pouring temperature of the molten aluminum needs to be maintained. This is undoubtedly a very critical link for the preheating and heat preservation of subcontractors. At present, there are different ways of heating liquid aluminum subcontracts according to local conditions. The main ways are: heating devices and methods using liqu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D41/01
Inventor 徐军赵金生吴晓峰
Owner JIANGSU JIANGXU CASTING GROUP
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