Technological method for upwardly continuously casting, rolling, drawing and producing copper alloy tubes
A process method, copper alloy technology, applied in the direction of pipes, rigid pipes, pipes/pipe joints/pipe fittings, etc., can solve problems such as extrusion and lubrication, high cost of mold maintenance, complicated production processes, etc., and meet personnel needs The effect of less space, small footprint and low labor intensity
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Embodiment 1
[0013] Example 1, producing H65Y2Φ10×0.8×4000 copper alloy pipe. The electrolytic copper and zinc ratios are 65%, 35%, and put into the melting furnace for melting in turn. The temperature of the copper alloy melt is controlled at 1020-1080°C. In order to prevent the copper alloy melt from being polluted, the surface is covered with 80-150mm thick charcoal Layer, the copper alloy melt enters the static chamber through the bottom channel underflow to further uniform alloy composition, and then enters the holding furnace through the bottom channel underflow to keep warm after the temperature is balanced. After sampling and analysis of the composition is qualified, it then enters the crystallizer for cooling and crystallization. The crystallizer cooling water pressure is controlled between 0.3-0.4MPa. After the copper alloy melt is crystallized, the copper alloy tube billet of Φ45×3.5 is continuously cast by the tractor upwards. The up-drawing speed is 130mm / min, the up-drawing p...
Embodiment 2
[0014] Example 2, to produce H68M Φ25×1×6000 copper alloy tubes, put purple copper and zinc in proportions of 68% and 32% in a melting furnace for smelting, and control the temperature of the copper alloy melt at 1040-1100°C, in order to prevent The copper alloy melt is polluted, and its surface is covered with a 80-150mm thick charcoal layer. The copper alloy melt flows into the static chamber through the bottom channel to further uniform the alloy composition, and after the temperature is balanced, it enters the holding furnace through the bottom channel to keep warm and take samples for analysis. After the ingredients are qualified, enter the crystallizer for cooling and crystallization. The cooling water pressure of the crystallizer is controlled between 0.35-0.45MPa. After crystallization, it is pulled upward by the tractor, and the Φ50×4 copper alloy tube billet is continuously cast. The pitch is 1.5mm, the frequency of pulling up and stopping is 80 times / minute, and the...
Embodiment 3
[0015] Example 3, to produce H62Y2Φ50×1×4000 straight pipes, select yellow miscellaneous copper and zinc according to the proportion of copper 62% and zinc 38% and put them into the melting furnace for melting, and the temperature of the copper alloy melt is controlled at 950-1020°C , in order to prevent the copper alloy melt from being polluted, the surface is covered with a 80-150mm thick charcoal layer. The copper alloy melt enters the static chamber through the bottom channel underflow to further uniform the alloy composition. After the temperature is balanced, it enters the holding furnace through the bottom channel underflow to keep warm. After the sampling composition is qualified, it enters the crystallizer for cooling and crystallization. The cooling water pressure of the crystallizer is controlled between 0.35-0.5MPa. After crystallization, it is drawn up by a tractor to continuously cast Φ70×4.5H62 copper alloy tube blanks. During up-drawing continuous casting, the ...
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