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Reusable full thermoplasticity bathroom product and manufacturing method thereof

A thermoplastic and product technology, applied in the field of sanitary products, can solve the problems of environmental impact, no solution, no re-melt processing, etc., achieve good weather resistance and environmental protection performance, and protect the environment

Active Publication Date: 2010-03-31
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the skeleton material of FRP bathroom products is glass fiber-reinforced thermosetting resin such as unsaturated resin, such materials cannot be melted and processed after cross-linking and solidification, and discarded bathroom products cannot be recycled or degraded naturally. The environment has a huge impact
[0003] How to reduce the impact of waste FRP bathroom products on the environment is a big topic, but there is no good solution yet

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A recyclable all-thermoplastic sanitary product, the sanitary product comprises a polymethyl methacrylate shell and a back-covered load-bearing structure skeleton, and the load-bearing structure skeleton is made of glass fiber reinforced polymethyl methacrylate. The preparation method of the above-mentioned recyclable full thermoplastic sanitary products comprises the following steps:

[0027] (1) Shell forming:

[0028] Blister molding the surface layer of polymethyl methacrylate;

[0029] (2) Preparation of prepolymer:

[0030] Add azobisisopropyl cyanide to the methyl methacrylate monomer, the addition amount is 0.1% of the monomer weight, stir and dissolve, put it into the reaction kettle, heat to 40°C while stirring to polymerize, and wait until the viscosity reaches 0.2Pa When s, stop heating, be cooled to room temperature, obtain the prepolymer of methyl methacrylate;

[0031] (3) Preparation of full thermoplastic sanitary products:

[0032] Add 10% silicon d...

Embodiment 2

[0035] Preparation of a recyclable all-thermoplastic sanitary product:

[0036] (1) Shell forming:

[0037] Blister molding the surface layer of polymethyl methacrylate;

[0038] (2) Preparation of prepolymer:

[0039] Add azobisisobutyrocyanide to methyl methacrylate monomer, the addition amount is 0.3% of the weight of the monomer, stir and dissolve, put it into the reaction kettle, heat to 60°C while stirring to polymerize, and wait until the viscosity reaches 0.5Pa When s, stop heating, be cooled to room temperature, obtain the prepolymer of methyl methacrylate;

[0040] (3) Preparation of full thermoplastic sanitary products:

[0041] Add 5% calcium carbonate of methyl methacrylate monomer weight in prepolymer, then add 0.4% azobisisobutylene cyanide and methacrylic acid of methyl methacrylate monomer weight in prepolymer 0.5% azobisisoheptyl cyanide of methyl ester monomer weight, stir evenly and join in the storage tank of injection system; In addition, introduce no...

Embodiment 3

[0043] Preparation of a recyclable all-thermoplastic sanitary product:

[0044] (1) Shell forming:

[0045] Blister molding the surface layer of polymethyl methacrylate;

[0046] (2) Preparation of prepolymer:

[0047] Add dicumyl peroxide to the methyl methacrylate monomer, the amount added is 0.5% of the weight of the monomer, stir and dissolve, put it into the reaction kettle, heat to 80°C while stirring to polymerize, and wait until the viscosity reaches 0.8Pa When s, stop heating, be cooled to room temperature, obtain the prepolymer of methyl methacrylate;

[0048] (3) Preparation of full thermoplastic sanitary products:

[0049]Add 1.5% benzoyl peroxide of the methyl methacrylate monomer weight and 1.2% diisopropyl peroxydicarbonate of the methyl methacrylate monomer weight in the prepolymer, stir and add to In the storage tank of the injection system; another alkali-free glass fiber roving is introduced as a reinforcing fiber, and the prepolymer and fiber of methyl ...

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PUM

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Abstract

The invention relates to a reusable full thermoplasticity bathroom product comprising a polymethyl methacrylate housing and a backed load-bearing structure skeleton, wherein the load-bearing structureskeleton is made of glass fiber reinforced thermoplastic resin. The manufacturing method of the invention comprises the following steps: (1) shaping the housing; (2) preparing a prepolymer; and (3) preparing the full thermoplasticity bathroom product. Compared with the prior art, the invention has favourable weatherability and environment protection, can be reused, is favourable for protecting environment and conforms to the current material developing tendency.

Description

technical field [0001] The invention relates to a sanitary product, in particular to a completely recyclable all-thermoplastic sanitary product and a preparation method thereof. Background technique [0002] The current bathroom products are mainly made of ceramics, metals and fiberglass. Ceramics come from nature, and waste sanitary products have less impact on the environment, while metal waste sanitary products can also be recycled, so ceramic and metal sanitary products have less impact on the environment. The manufacturing process of FRP bathroom products is simple and the manufacturing cost is low, so the market share is increasing. However, while the bathroom products made of glass fiber reinforced plastics bring competitive prices, they also bring huge environmental problems. Since the skeleton material of FRP bathroom products is glass fiber-reinforced thermosetting resin such as unsaturated resin, such materials cannot be melted and processed after cross-linking ...

Claims

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Application Information

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IPC IPC(8): A47K1/04A47K3/02A47K11/00A47K1/12C08F20/14C08F2/44C08K7/14C08K3/36C08K3/26C08K3/34C08J5/04B29D99/00B29C70/30B29C51/10
Inventor 杨桂生
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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