Supercharge Your Innovation With Domain-Expert AI Agents!

Method of producing sponge iron from carbon dedusting ash and iron scales

A technology of sponge iron and iron scale, applied in fluidized bed furnace and other directions, can solve the problems of reducing the service life of blast furnace, erosion of blast furnace lining, long production cycle, etc., and achieve the effect of reducing raw material cost, high production efficiency and good performance.

Inactive Publication Date: 2010-04-07
SHANXI TAIGANG STAINLESS STEEL CO LTD
View PDF0 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For general carbon dedusting ash, most of them enter the sintering plant for sintering, but because some dedusting ash (such as blast furnace gas ash, converter dedusting ash) contains a large amount of alkali metal elements such as K, Na, Zn, etc., if it enters sintering, it will reduce The quality of sinter, especially the entry of alkali metal elements such as K, Na, and Zn into the blast furnace, will accelerate other adverse effects such as blast furnace lining erosion, thereby reducing the service life of the blast furnace
At present, most of the reducing agent for sponge iron is coke powder, which has a long production cycle and high cost. In order to improve the economic benefits of sponge iron, it is urgent to reduce its production cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method of producing sponge iron from carbon dedusting ash and iron scales
  • Method of producing sponge iron from carbon dedusting ash and iron scales

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The embodiment of the method that this utilizes carbon dedusting ash and iron scale to produce sponge iron is following successive steps:

[0020] The method for utilizing carbon dedusting ash and iron scale to produce sponge iron comprises the following steps in sequence:

[0021] (1) Mixing

[0022] Stir the blast furnace gas ash, carbon dedusting ash and iron scale according to the following proportions by mass:

[0023] Blast furnace gas ash 29 Dust removal ash 1 Iron scale 70

[0024] Then add the water of mass proportion proportion 3 and the binding agent of 1 and mix evenly.

[0025] (2) Pressure ball

[0026] The above-mentioned mixture is fed into a double-roller briquetting machine with a belt, and is extruded into a briquetting ball with a diameter of 5 cm under a pressure of 10 MPa.

[0027] (3) into the kiln smelting

[0028] Spread the briquetting balls on the trolley of the tunnel kiln with a material thickness of 600mm, and spread 50mm of coke on th...

Embodiment 2

[0035] The embodiment of the method that this utilizes carbon dedusting ash and iron scale to produce sponge iron is following successive steps:

[0036] (1) Mixing

[0037] Stir the blast furnace gas ash, carbon dedusting ash, iron scale and coke powder according to the following mass ratio:

[0038] Blast furnace gas ash 22 Dust removal ash 3 Iron scale 65 Coke powder 10

[0039] Then add mass parts of water with a proportion of 3 and 1 part of binder and mix evenly.

[0040] (2) Pressure ball

[0041] The above-mentioned mixture is fed into a double-roller briquetting machine with a belt, and is extruded into a briquetting ball with a diameter of 5 cm under a pressure of 10 MPa.

[0042] (3) into the kiln smelting

[0043] Spread the briquetting balls on the trolley of the tunnel kiln with a material thickness of 600mm, and spread 50mm of coke on the surface, keep warm for 12 hours at 1200°C, cool for 6 hours to form sponge iron, and leave the kiln.

[0044] (4) Finish...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to View More

Abstract

The invention relates to method of producing sponge iron from carbon dedusting ash and iron scaless, comprising the following steps: (1) stirring evenly the raw materials including 1-50 portions of dust of blast furnace gas dust by weight, 1-20 portions of the dedusting ash and 30-80 portions of iron scales, and adding and stirring 1-15 portions of water by weight and 1-5 portions of agglomerant by weight to the raw materials; (2) pressing the mixture into balls, and baking or airing the balls; (3) spreading the balls on a tunnel kiln bogie, spreading a layer of coke on the surfaces of the balls, keeping the balls at 1200+ / -100 DEG C for 12+ / -1h, cooling the balls into the sponge iron, and moving the sponge iron out of the tunnel kiln; and (4) separating the surface of the sponge iron, spreading coke powder on the sponge iron and putting the finished sponge iron which contains more than 90 percent of TFE in the storage, wherein in the step (1), less than 20 portions of coke powder by weight can be added to the mixture. The method of producing the sponge iron from the carbon dedusting ash and the iron scaless has low cost and high efficiency.

Description

technical field [0001] The invention relates to a method for producing sponge iron by utilizing dust removal ash and iron scale, in particular to a utilization method for making sponge iron by utilizing carbon dust removal ashes and iron scale. Background technique [0002] In recent years, the country has vigorously developed circular economy, energy conservation and emission reduction. However, with the rapid development of my country's metallurgical industry, the output of iron and steel has risen steadily, and the associated resources have also increased, such as iron scale and dust. If they are not used effectively, they will not only be wasted A large amount of resources will also cause serious environmental pollution. Therefore, research and utilization of these resources has become an urgent subject to be solved. For general carbon dedusting ash, most of them enter the sintering plant for sintering, but because some dedusting ash (such as blast furnace gas ash, conve...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21B13/00C22B1/248
Inventor 叶文成冯焕林史永林李建军仪桂兰赵建伟
Owner SHANXI TAIGANG STAINLESS STEEL CO LTD
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More