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Steel shot and preparation method thereof

A steel shot and consistent technology, applied in the field of metal products and its preparation, can solve the problems of short service life of steel shot, large hardness deviation, low impact resistance, etc., and achieve good surface shape consistency, small hardness deviation, and surface strength moderate effect

Inactive Publication Date: 2012-08-29
KUSN SPRING METAL MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to overcome the defects of the existing steel shot such as short service life, large hardness deviation and low impact resistance, and provide a steel shot with good wear resistance, long service life, low surface strength and small hardness deviation. , high particle size consistency, and steel shots suitable for surface cleaning of high-end workpieces and their preparation methods

Method used

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  • Steel shot and preparation method thereof
  • Steel shot and preparation method thereof
  • Steel shot and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Raw materials: the proportion of elements in the wire rod is composed of 0.43% carbon, 0.5% manganese, 0.25% silicon, 0.02% and 0.01% sulfur, and the iron makes up the mass percentage to 100%.

[0064] Preparation:

[0065] 1. Select materials according to the above raw material requirements, cold draw the wire rod for 3 times, and then go through weak sulfuric acid dipping and vacuum isothermal annealing heat treatment twice to get semi-finished steel wire;

[0066] 2. Wire drawing: After 5-15 cold drawing, it is drawn into steel wires with different diameters between 0.3-2.0 mm; the hardness range is HV430±50HV.

[0067] 3. Cutting: Use a wire cutter to cut the steel wire into cylindrical sections with the same diameter. The cut section is required to be flat, burr-free, and tail-free.

[0068] 4. Screening: Screening for different nominal sizes of steel shots. The nominal size of the sieve is 0.3-2 mm.

[0069] 5. Conduct hardness, density and fatigue life testing...

Embodiment 2

[0081] Raw materials: the proportion of elements in the wire rod is composed of 0.50% carbon, 0.55% manganese, 0.3% silicon, 0.015% sulfur and 0.02% phosphorus by weight percentage, and the iron makes up the mass percentage to 100%.

[0082] Preparation:

[0083] 1. Select materials according to the above raw material requirements, cold draw the wire rod for 5 times, and then go through weak sulfuric acid dipping and vacuum isothermal annealing heat treatment twice to obtain semi-finished steel wire;

[0084] 2. Wire drawing: After 5-15 cold drawing, it is drawn into steel wires with different diameters between 0.3-2.0 mm; the hardness range is HV430±50HV.

[0085] 3. Cutting: Use a wire cutter to cut the steel wire into cylindrical sections with the same diameter. The cut section is required to be flat, burr-free, and tail-free.

[0086] 4. Screening after surface rounding and strengthening: Screening for different nominal sizes of steel shots. The nominal size of the sieve...

Embodiment 3

[0099] Raw materials: the proportion of elements in the wire rod is composed of 0.48% carbon, 0.65% manganese, 0.2% silicon, 0.01% sulfur and 0.015% phosphorus, and the iron makes up the mass percentage to 100%.

[0100] The preparation method is the same as in Example 2.

[0101] The composition weight ratio of the steel shot thus obtained is: 0.48% carbon, 0.65% manganese, 0.2% silicon, 0.01% sulfur and 0.015% phosphorus, and the iron supplements the mass percentage to 100%.

[0102] The size distribution ratio data of the steel shot is the same as Table 6, and the final passing rate of the steel shot is: CW≤0.6%, G1≤0.5%, G2≤0.5%, G3≤0.5%. The standard nominal size range of steel shot: 0.30-2.00 mm. The hardness grade and hardness range of steel shot are the same as Table 7, and the performance data are shown in Table 9.

[0103] Table 9

[0104]

[0105] It can be seen from Table 9 that the service life of the steel shot of the present invention is at least 15-100% h...

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Abstract

The invention discloses a steel shot which is characterized in that: the steel shot comprises the following ingredients by weight percentage: 0.43-0.50 percent of carbon, 0.50-0.65 percent of manganese, 0.2-0.3 percent of silicon, 0.01-0.02 percent of sulphur and 0.01-0.02 percent of phosphor, and ferrum is complemented to 100 percent by weight percentage; the invention further provides a steel shot preparation method; the invention overcomes the disadvantages that the existing steel shot has short service life, large hardness deviation and low shock resistance and provides a steel shot whichhas good durability and longer service life compared with the prior art; the steel shot has high element proportion consistency, high density, small hardness deviation, good particle size consistencyand moderate surface intensity and is particularly suitable for surface treatment of high-end workpieces; the steel shot has no hollow phenomenon and hidden cracks on surface and has good consistencyon surface shape.

Description

technical field [0001] The invention relates to a metal product and a preparation method thereof, in particular to a steel shot and a preparation method thereof. Background technique [0002] There are two main production processes for cleaning cast steel shot or cleaning steel shot produced and used in my country at present: one is to atomize or centrifugally granulate molten steel by melting scrap steel and then adding certain other ingredients; The second is to recycle social waste steel wires (in mining machinery, oil field equipment and waste tires) and cut them into sections. The main defects of the steel shots obtained by these two methods are that the proportion of elements is not easy to control, and the hardness deviation is large. At the same time, the density and surface shape deviation of the steel shot is also very large, and this kind of steel shot is also prone to hollow and surface micro-cracks. Therefore, during the shot blasting process, this type of stee...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/04C21D8/06C21D1/26C21D1/773B24C11/00
Inventor 王新波
Owner KUSN SPRING METAL MATERIAL