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Processing technology of greenhouse insulation quilt

A processing technology and greenhouse technology, applied in heat preservation, greenhouse cultivation, horticulture, etc., can solve the problems of waste of manpower and material resources, large manpower consumption, short service life, etc., and achieve a high degree of automation, reduce labor intensity, and reduce production costs. Effect

Inactive Publication Date: 2012-05-30
孙元滨
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The thermal insulation effect is poor; when the outdoor temperature reaches minus 17°C in winter, the temperature in the greenhouse is required to reach above 12°C. Meet the requirements above 12°C; when the outdoor temperature reaches minus 20°C, the straw curtain can no longer meet the normal needs of greenhouse insulation for eyesight, and when the outdoor temperature reaches minus 26°C, the straw curtain can no longer be used
[0005] 2. The service life is short and the cost of use is high. The service life of the straw curtain is generally 2 years, and it needs to be replaced in the third year. Moreover, it is easy to roll off by mechanical coiling, and it takes a lot of manpower to adjust, which causes manpower. The waste of material resources, the cost of using straw curtains is 7.11 yuan per square meter per year. When the straw curtains are exposed to strong sunlight in plateau areas, they generally need to be replaced every year, and the cost is high.
[0006] 3. Heavy weight, difficult to save, easy to pollute the environment, the weight of the straw curtain is heavy, the construction of the greenhouse needs to increase the support of the bracket, otherwise it is easy to crush the roof, increase the cost of building the greenhouse and shorten the service life of the greenhouse, and the straw It is easy to rot when exposed to water, especially in summer, and it is difficult to save. During the use of straw curtains, the rice leaves gradually age and break, and fall on the shed film to cause pollution of the shed film, reduce light transmittance, affect crop growth, and pollute the environment.
However, this technical solution is only a three-layer structure. The fibers of the three layers are composed of fibers of various materials. It is more complicated to select fibers of various materials. It is greatly affected, and the performance of the three-layer structure is basically the same, and there is no obvious strengthening effect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0059]Embodiment 1: A processing technology of heat preservation quilt for greenhouse. The heat preservation quilt includes surface felt, inner tire felt, sunshade net, inner tire felt and surface felt arranged in sequence.

[0060] The processing technology of thermal insulation quilt includes inner tube felt forming process, surface layer felt forming process, synthetic felt forming process and quilting setting process.

[0061] The inner tube felt forming process includes the following steps:

[0062] a) Select raw materials, the selected raw materials are clothing fabrics or clothing waste;

[0063] b) opening, opening the raw material to a fluffy shape;

[0064] c) Airflow feeding, using airflow to send fluffy fibers into the carding box;

[0065] d) Combing loosely and combing the fibers;

[0066] e) needle punching, the fibers after carding are needle punched to a layered form to form a thin felt;

[0067] f) synthesis, laying several layers of thin felt up and down...

Embodiment 2

[0093] Embodiment 2: A processing technology of heat preservation quilt for greenhouse. The heat preservation quilt includes rainproof cloth, inner tire felt, sunshade net, inner tire felt and surface layer felt arranged in sequence.

[0094] Described rainproof cloth also can adopt Oxford cloth or rainproof silk.

[0095] The processing technology of thermal insulation quilt includes inner tube felt forming process, surface layer felt forming process, synthetic felt forming process and quilting setting process.

[0096] The inner tube felt forming process includes the following steps:

[0097] a) Select raw materials, the selected raw materials are clothing fabrics or clothing waste;

[0098] Clothing scraps can be used as waste, so that the inner tube felt has higher density and bulkiness;

[0099] b) opening, opening the raw material to a fluffy shape;

[0100] c) Airflow feeding, using airflow to send fluffy fibers into the carding box;

[0101] d) Combing loosely and ...

Embodiment 3

[0130] Embodiment 3: A processing technology of thermal insulation quilt for greenhouse. The thermal insulation quilt includes rainproof cloth, surface layer felt, inner tire felt, sunshade net, inner tire felt and surface layer felt arranged in sequence.

[0131] The processing technology of thermal insulation quilt includes inner tube felt forming process, surface layer felt forming process, synthetic felt forming process and quilting setting process.

[0132] The inner tire felt forming process, the surface layer felt forming process, and the synthetic felt forming process are consistent with the processes in Example 1, except for the quilting and shaping process.

[0133] The quilting shaping process includes the following steps:

[0134] Material selection, choose rainproof cloth, synthetic felt and sunshade net;

[0135] Lay out the edge, pave the rainproof cloth, synthetic felt, sunshade net, and synthetic felt from top to bottom, leave margins on both sides of the low...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a processing technology of a greenhouse insulation quilt, which comprises an inner tube felt forming procedure, a surface felt forming procedure, a synthetic felt forming procedure and a quilting shaping procedure. The inner tube felt forming procedure comprises selection of raw materials, loosening through opening, airflow feeding, loosening through combing, needle puncturing, synthesis and the like, so as to prepare an inner tube felt. The processing technology of the invention can realize standardized operation, has high processing efficiency, and provides a complete set of processing line for processing of the insulation quilt. The processing procedures have the advantages of high degree of automation and high working efficiency, and not only reduce the labor intensity of workers, but also realize the industrialized and large-scale processing of insulation quilts and reduce the production cost. In addition, the insulation quilt produced with the processingtechnology has certain tension and certain bulkiness, can not be loosened during repeated folding and can not easily roll up to form spheres. Moreover, the insulation quilt produced with the processing technology has the advantages of easy storage of thermal energy, good insulation effect and long service life.

Description

technical field [0001] The invention relates to a processing technology of a thermal insulation quilt, in particular to a processing technology of a greenhouse thermal insulation quilt. Background technique [0002] In the past two decades, the number of greenhouse planting and greenhouse poultry breeding in my country has developed rapidly. The national greenhouse area has reached 17.1 billion square meters. In winter, the scope of planting or breeding in greenhouses includes vegetables, melons, flowers, poultry and other agricultural products. In terms of animal husbandry, the current insulation of greenhouses mainly uses straw curtains or ordinary bedding. [0003] Straw curtains and ordinary quilts have the following major drawbacks: [0004] 1. The thermal insulation effect is poor; when the outdoor temperature reaches minus 17°C in winter, the temperature in the greenhouse is required to reach above 12°C. Meet the requirements above 12°C; when the outdoor temperature ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A01G9/22D04H1/02D04H1/46F16L59/02B68G7/08
CPCY02A40/25
Inventor 孙元滨
Owner 孙元滨
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