Method for refining, metamorphosing and casting cold roll steel by casting instead of forging

A technology for cold-rolled roll steel and cold-rolled work rolls, which is applied to the improvement of process efficiency, furnace type, furnace, etc., can solve the problems of shallow hardening depth, large processing volume, low fatigue strength, etc., and achieves alloy content and carbon content. Reasonable, high hardness and fatigue strength, simple process effect

Inactive Publication Date: 2010-08-11
段岳君
View PDF0 Cites 17 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The main working object of the cold rolling roll is the cold metal strip. The medium plate is rolled into a thin plate. The metal plate is hardened during rolling, and the harder it is rolled, the greater the rolling force, it is easy to cause broken rolls, collapse and peeling off. or fatigue cracks, so the steel quality requirements for cold rolls are very high. The existing cold roll steels need to be melted and cast in electric furnaces, electroslag remelted into ingots and repeated multi-dimensional upsetting and forging, which consumes a lot of energy, low production efficiency and high cost. The processing volume is large, the material utilization rate is only about 60%, and the price is expensive. For many years, the grade 9Cr2Mo(V) used in cold rolling steel has low fatigue strength, low plastic toughness, poor tempering resistance, and shallow hardening depth. Defects: For different uses of work rolls and back-up rolls with different...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for refining, metamorphosing and casting cold roll steel by casting instead of forging
  • Method for refining, metamorphosing and casting cold roll steel by casting instead of forging
  • Method for refining, metamorphosing and casting cold roll steel by casting instead of forging

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] by attached figure 1 , figure 2 , image 3 As shown, a cold-rolled roll steel is refined, modified and cast by casting instead of forging, including the weight percentages of the chemical composition of the cold-rolled work roll sleeve: C: 0.6%-1.2%, Si: 0.2%-1.5%, Mn: 0.3%-1.5%, Cr: 1.6%-6.0%, W+Mo≤3.5%, Ni+Cu≤1.5%, V≤1.5%, Re≤0.15%, Ba+Mg≤0.10%, K+Na ≤0.05%, S≤0.015%, O≤0.002%, the rest is iron and unfathomable trace impurities; the weight percentage of the chemical composition of the backup roll sleeve is: C: 0.4%-1.0%, Si: 0.3%-2.0% , Mn: 0.6%-2.5%, Cr: 1.0%-4.5%, W+Mo≤1.5%, Ni+Cu≤1.5%, V≤1.0%, Re≤0.15%, Ba+Mg≤0.10%, K+ Na≤0.05%, S≤0.02%, O≤0.003%, the rest is iron and trace impurities; figure 2 Five examples of the weight percentage content of the chemical components of the main elements of the work roll sleeve or working layer steel, all of which meet the national standard GB / T155471995 for cold-rolled forging billets, and adopt different quenching and tempe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for refining, metamorphosing and casting cold roll steel by casting instead of forging. A work roll sleeve or a work layer of the cold roll steel comprises the following chemical components in percentage by weight: 0.6 to 1.2 percent of C, 0.2 to 1.5 percent of Si, 0.3 to 1.5 percent of Mn, 1.6 to 6.0 percent of Cr, less than or equal to 3.5 percent of W and Mo, less than or equal to 1.5 percent of Ni and Cu, less than or equal to 1.5 percent of V, less than or equal to 0.15 percent of Re, less than or equal to 0.10 percent of Ba and Mg, less than or equal to 0.05 percent of K and Na, less than or equal to 0.015 percent of S, less than or equal to 0.002 percent of O and the balance of ferrum, and trace impurities which are difficult to measure; and a work layer of a supporting roll comprises the following chemical components in percentage by weight: 0.4 to 1.0 percent of C, 0.3 to 2.0 percent of Si, 0.6 to 2.5 percent of Mn, 1.0 to 4.5 percent of Cr, less than or equal to 1.5 percent of W and Mo, less than or equal to 1.5 percent of Ni and Cu, less than or equal to 1.0 percent of V, less than or equal to 0.15 percent of Re, less than or equal to 0.10 percent of Ba and Mg, less than or equal to 0.05 percent of K and Na, less than or equal to 0.02 percent of S and less than or equal to 0.003 percent of O. Liquid steel is refined repeatedly and metamorphosed complexly in and out of a furnace to improve the purity of the steel and refine metallographic structures and carbide particles; gas protection and liquid steel filtration are performed in the process of steel taping and casting; and the metallurgical fusion of a metal type blank for making the roll sleeve and a roll core is performed during casting by a CPC method to prepare a composite cold roll, so the method has remarkable energy saving and consumption reduction benefits.

Description

technical field [0001] The invention relates to the refining, modification and casting method of cold rolled roll steel by casting instead of forging. Background technique [0002] The main working object of the cold rolling roll is the cold metal strip. The medium plate is rolled into a thin plate. The metal plate is hardened during rolling, and the harder it is rolled, the greater the rolling force, it is easy to cause broken rolls, collapse and peeling off. or fatigue cracks, so the steel quality requirements for cold rolls are very high. The existing cold roll steels need to be melted and cast in electric furnaces, electroslag remelted into ingots and repeated multi-dimensional upsetting and forging, which consumes a lot of energy, low production efficiency and high cost. The processing volume is large, the material utilization rate is only about 60%, and the price is expensive. For many years, the grade 9Cr2Mo(V) used in cold rolling steel has low fatigue strength, low ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C22C38/46C22C38/40C22C38/24C22C38/34C21C5/52B22D1/00B22D27/13
CPCY02P10/20
Inventor 段岳君
Owner 段岳君
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products