Rapid descaling device and descaling treatment method thereof

A rapid and rust-removing liquid technology is applied in the field of rust removal device and its rust removal treatment, valve rapid rust removal device and its rust removal treatment field. Achieving the effect of avoiding waste, simple overall structure and easy manufacturing

Active Publication Date: 2010-08-25
HUAI JI DENG YUE VALVE CO LTD
View PDF2 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional method of removing the thermal oxide layer is to use shot peening, which has the disadvantages of heavy dust pollution and microcracks on the surface of the valve, and the valve after shot peening will cover up some surface defects, which cannot be detected early, which may cause subsequent machining failures. waste

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Rapid descaling device and descaling treatment method thereof
  • Rapid descaling device and descaling treatment method thereof
  • Rapid descaling device and descaling treatment method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] As shown in Figure 1, the rapid derusting device of the present invention includes an outer sleeve 1 and an inner lining groove 2. The inner lining groove 2 is arranged inside the outer sleeve 1, and between the outer sleeve 1 and the inner lining groove 2. Thermal insulation polyurethane insulation layer 3.

[0021] An ultrasonic vibrating plate 4 is provided at the inner bottom end of the outer casing groove 1, and the ultrasonic vibrating plate 4 is in contact with the bottom of the inner lining groove 2 and includes two parts: an ultrasonic vibrating plate and an ultrasonic generator.

[0022] A number of heating tubes 5 are arranged inside the lining tank 2. The heating tubes 5 are evenly arranged near the peripheral end of the inner wall of the lining tank 2 and the outer wall of each heating tube 5 is wrapped with a polytetrafluoroethylene anti-corrosion layer, and The outer casing 1 is provided with a temperature control timing mechanism for controlling the heating t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a rapid descaling device and a descaling treatment method thereof, and the descaling device comprises a pallial chute and a lining chute, wherein the lining chute is arranged in the pallial chute; the bottom end inside the pallial chute is provided with an ultrasonic sound board which is in contact fit with the bottom part of the lining chute; and the lining chute is internally provided with at least one heating pipe. The using method is as follows: a, injecting a proper amount of descaling solution in the lining chute, controlling the heat temperature of the heat pipe and setting the descaling time; b, placing a workpiece shelf loaded with workpieces in the lining chute, starting the ultrasonic sound board, and rapidly descaling the workpieces under the jointed action of descaling solution chemical etching and ultrasonic vibration; and c, taking the workpiece shelf out when the set descaling time is over, and stopping the descaling operation. The invention can effectively and rapidly remove oxide layers after valve thermal treatment with the descaling efficiency 2-3 times quicker than that of shot blast, and the processed valve surface has no cracks; the intrinsic defect on the valve surface is not covered after descaling treatment, so that the valve with the intrinsic defect can be selected to discard as soon as possible to avoid waste of subsequent machining.

Description

Technical field [0001] The invention relates to a rust removal device and a rust removal treatment method thereof, belonging to the technical field of workpiece rust removal, in particular to a quick rust removal device suitable for a valve and a rust removal treatment method thereof. Background technique [0002] The valve is a key component of the engine. Thermal oxide layer and microcracks are not allowed on its surface. The valve must be manufactured through heat treatment. The surface of the valve after heat treatment is prone to thermal oxide layer, and some surfaces are generally no longer mechanically processed. Use other methods to remove the thermal oxide layer. The traditional method of removing the thermal oxide layer is shot peening. The disadvantage is that the dust pollution is large, the valve surface is prone to micro-cracks, and the valve after shot peening will cover some surface defects, which cannot be found early, which may cause subsequent mechanical proces...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C23G1/08
Inventor 罗建东邓炜明孔伟张弢曾德长刘正义莫东强宁志坚李德邹天熬黄立勋莫剑少
Owner HUAI JI DENG YUE VALVE CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products